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Home >> Pontiac >> 2009 >> Solstice Base, 2D Convertible, Automatic >> Repair and Diagnosis >> Transmission >> Hydraulic Diagrams >> Automatic Transmission - 5L40-E - Removal & Installation, Service, Overhaul, Troubleshooting & Diagnosis >> Repair Instructions - On Vehicle >> Drive Flange and Seal Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Installing Transmission Case Extension Seal
    GM794670Courtesy of GENERAL MOTORS CORP.
    NOTE: Install the seal onto the tool before installing into the case to prevent damage to the seal.
  1. Using J 44765  (2) install the new transmission case extension seal (1). See Special Tools .
    2. Fig 2: Identifying Drive Flange Components
    GM1613877Courtesy of GENERAL MOTORS CORP.
  2. Install a NEW drive flange O-ring seal (3) into the drive flange.
  3. Install the drive flange (2) to the transmission output shaft.
  4. Install a NEW drive flange thrust washer (4).
  5. Apply LOCTITE 272 (GM P/N 89021297) to the NEW drive flange nut threads.
  6. Install the J-08614-A  to the drive flange.
    7. CAUTION: Refer to Fastener Caution .
  7. While holding J-08614-A  Install a NEW drive flange nut (5) using J 29873  . Tighten the nut to 60 N.m (44 lb ft).
  8. Remove J-08614-A  from the drive flange.
  9. Install the propeller shaft. Refer to Propeller Shaft Replacement (Automatic) or Propeller Shaft Replacement (RPO ZOK) or Propeller Shaft Replacement (w/o RPO ZOK) .
    10. Fig 3: Identifying Shift Control Linkage & Manual Shift Shaft Nut
    GM1612916Courtesy of GENERAL MOTORS CORP.
  10. Place the transmission in the park position by rotating the shift shaft fully counterclockwise.
  11. Connect the shift linkage (2) to the transmission.
  12. Install the transmission manual shift shaft nut (1) and tighten to 9 N.m (80 lb in).
  13. Install the transmission mount. Refer to Transmission Rear Mount Replacement .
  14. Check the transmission fluid level. Refer to Transmission Fluid Check .
  15. Lower the vehicle.
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