Replace Left Firewall Half - Ar62.25-D-1110TS

Model 907.### 1#

Shown on model 907.633

	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover detachable parts that remain in vehicle with welding protection blankets.	Commercially available devices/tools Welding protection blanket
3	Set up straightening bench with crossbars and straightening tool set. 000 588 01 23 00 Body straightening system		WS60.00-P-0023K
4	Place vehicle on straightening bench and fasten. 000 588 09 80 00 Swivel arm column-type lift		WS00.00-N-0045B
5	Remove upper front longitudinal member.		AR62.20-D-1286-01TS
		Commercially available devices/tools Spot weld milling machine Rotary wire brush Wet and dry vacuum cleaner 1K-zinc dust paint	*BR00.45-Z-1056-07A
6	Remove A-pillar outer paneling with A-pillar reinforcement.		AR63.20-D-1122-01TS
		Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner 1K-zinc dust paint	*BR00.45-Z-1056-07A
7	Remove A-pillar inner section.		AR63.20-D-1104-01TS
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner 1K-zinc dust paint	*BR00.45-Z-1056-07A
8	Remove front vehicle floor.		AR61.10-D-5721-01TS
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner 1K-zinc dust paint	*BR00.45-Z-1056-07A
9	Remove left firewall half (1).		AR62.25-D-1110-01TS
		Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner 1K-zinc dust paint	*BR00.45-Z-1056-07A
10	Prepare front vehicle floor for installation.		AR61.10-D-5721-02TS
		Commercially available devices/tools Hole punching pliers 6 mm Hand drill Rotary wire brush Body power jigsaw Wet and dry vacuum cleaner 1K-zinc dust paint	*BR00.45-Z-1056-07A
11	Prepare A-pillar inner section for installation.		AR63.20-D-1104-03TS
		Commercially available devices/tools Hand drill Rotary wire brush Body power jigsaw Wet and dry vacuum cleaner 1K-zinc dust paint	*BR00.45-Z-1056-07A
12	Prepare A-pillar outer paneling with A-pillar reinforcement for installation.		AR63.20-D-1122-02TS
		Commercially available devices/tools Hand drill Rotary wire brush Body power jigsaw Wet and dry vacuum cleaner 1K-zinc dust paint	*BR00.45-Z-1056-07A
13	Prepare upper front longitudinal member for installation.		AR62.20-D-1286-02TS
		Commercially available devices/tools Hole punching pliers Rotary wire brush Wet and dry vacuum cleaner 1K-zinc dust paint	*BR00.45-Z-1056-07A
14	Prepare left firewall half (1) for installation.		AR62.25-D-1110-02TS
		Commercially available devices/tools Hand drill Rotary wire brush Body power jigsaw Wet and dry vacuum cleaner 1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
15	Install left firewall half (1).		AR62.25-D-1110-05TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Commercially available devices/tools Collet (standard) Collet (long) Angular grinder Wet and dry vacuum cleaner If no body solder is used to restore the surfaces, ↓ use a basic body filler on the body. Process filler on body	AR60.00-S-0031-01P
		Silicone remover Order No. 3295	*BR00.45-Z-1052-04A
		Basic body filler	*BR00.45-Z-1057-07A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
16	Install front vehicle floor.		AR61.10-D-5721-03TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder	Commercially available devices/tools Clamping pliers (Standard) Angular grinder Wet and dry vacuum cleaner	WS60.00-P-0022K
17	Install A-pillar inner section.		AR63.20-D-1104-04TS
	000 588 02 84 00 Welder		WS60.00-P-0022K
	000 588 01 84 00 Welder		WS60.00-P-0021K
		Commercially available devices/tools Clamping pliers (Standard) Angular grinder Squeeze gun Wet and dry vacuum cleaner Black seam seal 300 ml	*BR00.45-Z-1107-01A
		Welding device	Fig 2
18	Install A-pillar outer paneling with A-pillar reinforcement.		AR63.20-D-1122-03TS
	000 588 02 84 00 Welder		WS60.00-P-0022K
	000 588 01 84 00 Welder		WS60.00-P-0021K
		Commercially available devices/tools Clamping pliers (Standard) Angular grinder Wet and dry vacuum cleaner Gap dimensions of front/rear door	*BE60.00-N-1004-01TS
		Bolt, inner part of A-pillar to A-pillar reinforcement	*BA63.20-N-1001-01TS
		Feeler gauge	Fig 1
		If no body solder is used to restore the surfaces, ↓ use a basic body filler on the body. Process filler on body	AR60.00-S-0031-01P
		Silicone remover Order No. 3295	*BR00.45-Z-1052-04A
		Basic body filler	*BR00.45-Z-1057-07A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
19	Install upper front longitudinal member.		AR62.20-D-1286-03TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder	Commercially available devices/tools Clamping pliers (Standard) Angular grinder Wet and dry vacuum cleaner	WS60.00-P-0022K
		Welding device	Fig 2
20	Release vehicle from straightening bench, lift and remove straightening bench.
	000 588 09 80 00 Swivel arm column-type lift		WS00.00-N-0045B
21	Clean weld joints and sheet metal flanges with rotary wire brush.	Commercially available devices/tools Rotary wire brush
22	Remove welding protection blankets.	Commercially available devices/tools Welding protection blanket
23	Clean repair area.	Commercially available devices/tools Wet and dry vacuum cleaner
24	Attach vehicle identification number.		AR60.00-D-0800TS
	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
25	Prime repair area with a primer filler. Notes on paintwork repairs	Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com	AH98.00-P-9408-02A
26	Seal seam after repair.	Supplement standard seals with sealant.	AR97.10-D-4000TS
	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
27	Paint repair area and adjacent surfaces. Notes on paintwork repairs	Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com	AH98.00-P-9408-02A
28	Supplement cavity preservation		AR97.20-D-1500TS
29	Install all detachable parts in area of repair point.

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation				Model 907.1	Model 907.2
BE60.00-N-1004-01TS	Gap dimensions of front/rear door	Front door to A-pillar	Dimension "DA"	mm	3,0 (± 1,5)	3,0 (± 1,5)
		Front door to longitudinal member	Dimension "DB"	mm	5,5 (± 1)	5,5 (± 1)
		Front door to B-pillar	Dimension "DC"	mm	5,5 (± 1)	5,5 (± 1)
		Rear door to B-pillar	Dimension "DD"	mm	-	5,5 (± 1)
		Rear door to longitudinal member	Dimension "DE"	mm	-	5,5 (± 1)
		Rear door to C-pillar	Dimension "DF"	mm	-	5,5 (± 1)
		Rear door to C-pillar	For picture, see		AR60.00-D-0700-01TS	AR60.00-D-0700-01TS

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation				Model 907.6/7/8
BE60.00-N-1004-01TS	Gap dimensions of front/rear door	Front door to A-pillar	Dimension "DA"	mm	5,0 (± 0,8)
		Front door to longitudinal member	Dimension "DB"	mm	5,5 (± 1)
		Front door to B-pillar	Dimension "DC"	mm	5,5 (± 1)
		Rear door to B-pillar	Dimension "DD"	mm	-
		Rear door to longitudinal member	Dimension "DE"	mm	-
		Rear door to C-pillar	Dimension "DF"	mm	-
		Rear door to C-pillar	For picture, see		AR60.00-D-0700-01TS

COLUMNS

Number	Designation		Model 907
BA63.20-N-1001-01TS	Bolt, inner part of A-pillar to A-pillar reinforcement	Nm	25

Fig 1: Feeler Gauge (129 589 03 21 00)

Fig 2: Welding Device (907 589 01 23 00)

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1052-04A	Silicone remover Order No. 3295	Prosol Lacke + Farben GmbH Schneidmuhlweg 12 63741 Aschaffenburg Germany Tel. +49 6021 3480-0 Fax +49 6021 3480-40 http://www.prosol-farben.de
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1057-07A	Basic body filler	A 012 989 29 71
BR00.45-Z-1107-01A	Black seam seal 300 ml	A 005 989 63 20
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71