Partially Cut Off Front Vehicle Floor In Cab - Ar61.10-D-5721-01TS

000 588 00 84 00 Heat gun

WS54.00-P-0049B

Model 907 

Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

The next steps are shown on the left side of the vehicle for model 907.633 and must be performed in a similar manner for vehicles with damage on the right side of the vehicle.

1. Mark separating point on the front vehicle floor (1) as shown (area A).
2. Cut separating point at the front vehicle floor (1) (area A).

   Commercially available devices/tools  Body power jigsaw

3. Expose spot welds on the front vehicle floor (1) (areas B, C, D, E, and F).

   Commercially available devices/tools  Rotary wire brush

4. Cut off spot welds on the front vehicle floor (1) (areas B, C, D, E, and F).

   Commercially available devices/tools  Spot weld milling machine

5. Expose spot welds on the front vehicle floor (1) (areas G, G₁ , H, I, J, K, and L₁ ).

   Commercially available devices/tools  Rotary wire brush

6. Cut out spot welds on the front vehicle floor (1) (areas G, G₁ , H, I, J, K, and L₁ ).

   Cut out spot welds through 2 panel thicknesses (areas G₁ and L₁ ).

   Commercially available devices/tools 

   Spot weld milling machine

7. Heat up front vehicle floor (1) in the cross-hatched area.
8. Remove damaged front vehicle floor (1).
9. Grind down mating surfaces to bare metal in cross-hatched areas.

   Sand down spot weld flanges to bare metal on both sides.

   Commercially available devices/tools 

   Rotary wire brush

10. Remove shavings and milling chips.

    Commercially available devices/tools 

    Wet and dry vacuum cleaner

11. Zinc dust paint to insides of spot weld flanges.