LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Collision >> Body Panels >> Substructure >> Testing & Repair >> Install And Weld In Part Of Front Vehicle Floor In Cab - Ar61.10-D-5721-03TS

Install And Weld In Part Of Front Vehicle Floor In Cab - Ar61.10-D-5721-03TS

REFER TO SPECIAL TOOLS 000 588 01 84 00 Welder WS60.00-P-0021K
REFER TO SPECIAL TOOLS 000 588 02 84 00 Welder WS60.00-P-0022K

Model 907 

IMPORTANT Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

IMPORTANT The next steps are shown on the left side of the vehicle on model 907.733 and must be performed in a similar manner for vehicles with damage on the right side of the vehicle.

  1. Install front vehicle floor (1), fit and fix in place.

    IMPORTANTCommercially available devices/tools 

    Clamping pliers (Standard)

  2. Front vehicle floor (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas A and B).
  3. Front vehicle floor (1) SHIELDED GAS PLUG WELD (areas C, D, E, F, and G).
  4. Surface grind inert gas plug welds (areas C, D, E, F, and G).

    IMPORTANTCommercially available devices/tools 

    Angular grinder

  5. Remove shavings.

    IMPORTANTCommercially available devices/tools 

    Wet and dry vacuum cleaner

    G13788010
  6. Front vehicle floor (1) SHIELDED GAS PLUG WELD (areas H, I, J, K, and L).
  7. Surface grind inert gas plug welds (areas H, I, J, K, and L).

    IMPORTANTCommercially available devices/tools 

    Angular grinder

  8. Remove shavings.

    IMPORTANTCommercially available devices/tools 

    Wet and dry vacuum cleaner

    G13788011
  9. Front vehicle floor (1) SHIELDED GAS SEAM WELD (area M).

    NOTES Inert gas weld in intervals and allow to cool down in between.

    Heat distortion is reduced as a result.

  10. Surface grind inert gas weld (area M).

    IMPORTANTCommercially available devices/tools 

    Angular grinder

  11. Remove shavings.

IMPORTANTCommercially available devices/tools 

Wet and dry vacuum cleaner

G13788012