Install A-Pillar Outer Paneling With A-Pillar Reinforcement - Ar63.20-D-1122-03TS
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| 000 588 01 84 00 Welder | WS60.00-P-0021K | ||
| 000 588 02 84 00 Welder | WS60.00-P-0022K |
Model 907
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 907.1 | Model 907.2 | |||
|---|---|---|---|---|---|---|
| BE60.00-N-1004-01TS | Gap dimensions of front/rear door | Front door to A-pillar | Dimension "DA" | mm | 3,0 (+1,5) | 3,0 (±1,5) |
| Front door to longitudinal member | Dimension "DB" | mm | 5,5 (+1) | 5,5 (±1) | ||
| Front door to B-pillar | Dimension "DC" | mm | 5,5 (+1) | 5,5 (±1) | ||
| Rear door to B-pillar | Dimension "DD" | mm | - | 5,5 (±1) | ||
| Rear door to longitudinal member | Dimension "DE" | mm | - | 5,5 (±1) | ||
| Rear door to C-pillar | Dimension "DF" | mm | - | 5,5 (±1) | ||
| For picture, see | AR60.00-D-0700-01TS | AR60.00-D-0700-01TS | ||||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 907.6/7/8 | |||
|---|---|---|---|---|---|
| BE60.00-N-1004-01TS | Gap dimensions of front/rear door | Front door to A-pillar | Dimension "DA" | mm | 5,0 (+ 0,8) |
| Front door to longitudinal member | Dimension "DB" | mm | 5,5 (+1) | ||
| Front door to B-pillar | Dimension "DC" | mm | 5,5 (±1) | ||
| Rear door to B-pillar | Dimension "DD" | mm | - | ||
| Rear door to longitudinal member | Dimension "DE" | mm | - | ||
| Rear door to C-pillar | Dimension "DF" | mm | - | ||
| For picture, see | AR60.00-D-0700-01TS | ||||
Columns
| Number | Designation | Model 907 | |
|---|---|---|---|
| BA63.20-N-1001-01TS | Bolt, inner part of A-pillar to A-pillar reinforcement | Nm | 25 |
The next steps are shown on the left side of the vehicle and must be similarly performed on the right side of the vehicle in the event of damage.
- Install and fit A-pillar reinforcement (3) and fix in place with screws (4)
Screw in screws (4) from vehicle interior and tighten.
- A-pillar reinforcement (3)
(areas J and K).
- Install and fit A-pillar outer paneling (1), hinges, front door and sealing frame.
- Check gaps using
feeler gauge and adjust.
- Fix in place A-pillar outer paneling (1).
- Remove front door, hinges and sealing frame.
- A-pillar outer paneling (1)
- A-pillar outer paneling (1)
(area C1 ).
- Surface-grind inert-gas plug weld (area C1 ).
- Attach sheet metal lugs (areas F and I) to A-pillar outer paneling (1).
- A-pillar outer paneling (1)
- Clean weld joints.
- A-pillar outer paneling (1) (areas A and B).
- Grind MIG welds down flat (areas A and B).
- Remove shavings.
- Restore surfaces and smooth (areas A and B).