LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Collision >> Body Panels >> Front End & Fire Wall >> Testing & Repair >> Prepare Upper Front Longitudinal Member - Ar62.20-D-1286-02TS

Prepare Upper Front Longitudinal Member - Ar62.20-D-1286-02TS

AR62.20-D-1286-02TS  Prepare upper front longitudinal member    
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A

Model 907 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00

IMPORTANT The next steps are shown on the left component part and must be performed in a similar way in the event of damage on the right side of the vehicle.

  1. Punch holes on the upper front longitudinal member (1) with diameter 6 mm (areas G and H).
  2. Model 907

    Punch holes on the upper front longitudinal member (1) with diameter 6 mm (area I) (picture A).

  3. Model 907

    Grind area around holes down to bare metal (area I) (picture A).

  4. Grind mating surfaces in cross-hatched areas and around holes down to bare metal (areas G and H).

    IMPORTANT Model 907

    See Fig. A.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  5. Remove shavings.
  6. Zinc dust paint to insides of spot weld flanges.
G13788104