Install Upper Front Longitudinal Member - Ar62.20-D-1286-03TS

AR62.20-D-1286-03TS	Install upper front longitudinal member
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K

Model 907

Fig 1: Welding Device (907 589 01 23 00)

The next steps are shown on the left side of the vehicle for model 907.633 and must be performed in a similar way in the event of damage on the right side of the vehicle.

Install front top longitudinal member (1), fit, and fix in place.
Use welding fixture.
Check installation position.
To do this, measure dimension (a₁ ), starting from the undamaged side of the vehicle, between point (A₁ ) and point (B₁ ).

Carry out this measurement in the same way on the damaged side of the vehicle.

If the difference between dimension (a₁ ) (undamaged side of vehicle) and dimension (a₁ ) (damaged side of vehicle) > 5 mm

↓

Adjust front top longitudinal member (1) until the difference between dimension (a₁ ) (undamaged side of vehicle) and dimension (a₁ ) (damaged side of vehicle) ≤ 5 mm.
Front top longitudinal member (1) (areas J, N, O, and P).
Front top longitudinal member (1) (areas K and L).
Model 907
1. Model 907
  Front top longitudinal member (1) (area M) (picture A).
Model 907
1. Model 907
  Clean weld joints on front top longitudinal member (1) (areas K, L, and M) (picture A).