LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Collision >> Body Panels >> Front End & Fire Wall >> Testing & Repair >> Separate Upper Front Longitudinal Member - Ar62.20-D-1286-01TS

Separate Upper Front Longitudinal Member - Ar62.20-D-1286-01TS

AR62.20-D-1286-01TS  Separate upper front longitudinal member    
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A

Model 907 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00

IMPORTANT The next steps are shown on the left side of the vehicle for model 907.633 and must be performed in a similar way in the event of damage on the right side of the vehicle.

G13788102
  1. Expose spot welds on front top longitudinal member (1) (areas A, B, C, D, E, and F).
  2. Cut out spot welds on front top longitudinal member (1) (areas A, B, C, D, E, and F).
  3. Remove damaged front upper longitudinal member (1).
  4. Grind down mating surfaces to bare metal in cross-hatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  5. Remove shavings and milling chips.
  6. Zinc dust paint to insides of spot weld flanges.
G13788103