Prepare A-Pillar Inner Section For Installation - Ar63.20-D-1104-03TS

Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.

AS00.00-Z-0017-01A

Model 907 

The following operation steps are shown on the left component parts and must be similarly performed on the right side of the vehicle in the case of damage.

1. Scribe separation line on upper A-pillar inner section (1.1) (area A).

   Apply dimension for separation line from vehicle.

2. Separate upper A-pillar inner section (1.1) at the separation point (area A).
3. Dispose of remaining piece.
4. Grind down mating surfaces to bare metal in cross-hatched areas.

   Sand down spot weld flanges to bare metal on both sides.

5. Remove shavings.
6. Zinc dust paint to insides of spot weld flanges.
7. Model 907
   1. Model 907

      Drill holes in center A-pillar inner section (1.2) with ø 8 mm drill bit (area C) (figure A).

8. Model 907
   1. Model 907

      Grind mating surfaces down to bare metal in cross-hatched areas and around holes (area C) (figure A).

      Sand down spot weld flanges to bare metal on both sides.

9. Remove shavings and drill chips.
10. Zinc dust paint to insides of spot weld flanges.
11. Grind down mating surfaces to bare metal in cross-hatched areas.

    Sand down spot weld flanges to bare metal on both sides.

12. Remove shavings and drill chips.
13. Zinc dust paint to insides of spot weld flanges.