Remove A-Pillar Inner Section - Ar63.20-D-1104-01TS

	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	000 588 00 84 00 Heat gun		WS54.00-P-0049B

Model 907

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00

The next steps are shown on the left side of the vehicle and must be similarly performed on the right side of the vehicle in the event of damage.

Scribe separation line on A-pillar inner section (1) (area A).
Dimension (a) is measured from the cut edges of the outer paneling of the A-pillars toward the roof.

Scribe separation line (area A) depending on the degree of damage.
Separate A-pillar inner section (1) at the separation point (area A).
Do not cut too deeply.

Otherwise the components below can be damaged and weakened.
Expose spot welds on A-pillar inner section (1) (areas B, C, D, E₁ , and E₂ ).
Mill off spot welds on A-pillar inner section (1) (areas B, C, D, E1, and E2).
Mill off spot welds through 2 panel thicknesses (areas D and E₂ ).
Model 907
1. Model 907
  Expose spot welds on A-pillar inner section (1) (areas F₁ , F₂ , and F₃ ) (figure A).
Model 907
1. Model 907
  Mill off spot welds on A-pillar inner section (1) (areas F₁ , F₂ , and F₃ ) (figure A).
Expose spot welds on A-pillar inner section (1) (areas G₁ , G₂ , G₃ , G₄ , G₅ , H, I₁ , I₂ and I₃ ).
Mill off spot welds on A-pillar inner section (1) (areas G₁ , G₂ , G₃ , G₄ , G₅ , H, I₁ , I₂ , and I₃ ).
Mill off spot welds through 2 panel thicknesses (areas G₂ and I₃ ).
Remove damaged A-pillar inner section (1).
Model 907
1. Model 907
  Grind mating surfaces down to bare metal in cross-hatched areas and around holes (figure C).
  
  Sand down spot weld flanges to bare metal on both sides.
Grind mating surfaces down to bare metal in cross-hatched areas and around holes.
Sand down spot weld flanges to bare metal on both sides.
Remove shavings and milling chips.
Zinc dust paint to insides of spot weld flanges.