Prepare Part Of Front Vehicle Floor In Cab For Installation - Ar61.10-D-5721-02TS

Model 907 

Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

The next steps are shown on model 907.633 on the left component part and must be performed in a similar manner on vehicles with damage on the right side of the vehicle.

1. Mark separating points on the front vehicle floor (1) (area A).

   Transfer separation lines from vehicle.

2. Cut separating points on the front vehicle floor (1) (area A).

   Commercially available devices/tools  Body power jigsaw

3. Dispose of larger remaining piece of the front vehicle floor (1).
4. Punch holes in front vehicle floor (1) with a diameter of 6 mm (areas B, D, and H).

   Commercially available devices/tools  Rotary wire brush

   Commercially available devices/tools  Hole punching pliers 6 mm

5. Drill holes in front vehicle floor (1) with a diameter of 6 mm (areas C, E, F, and G).

   Commercially available devices/tools  Hand drill

6. Grind mating surfaces down to bare metal in the crosshatched areas and around the holes (areas B, C, D, E, F, G, and H) on the front vehicle floor (1).

   Sand down spot weld flanges to bare metal on both sides.

7. Remove shavings and drill chips.

   Commercially available devices/tools  Wet and dry vacuum cleaner

8. Zinc dust paint to insides of spot weld flanges.