Prepare A-Pillar Outer Paneling With A-Pillar Reinforcement For Installation - Ar63.20-D-1122-02TS

Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.

AS00.00-Z-0017-01A

Model 907 

The next steps are shown on the left component part and must be performed in a similar way in the event of damage on the right side of the vehicle.

1. Scribe separation lines on A-pillar outer paneling (1) (areas A and B).

   Take over dimensions (a, b) for separation lines of vehicle.

2. Cut A-pillar outer paneling (1) (areas A and B).
3. Dispose of the leftover piece that has been separated off.
4. Drill holes in A-pillar outer paneling (1) with 0 8 mm (areas C, D, E and E,).
5. Grind mating surfaces down to bare metal in cross-hatched areas and around holes (areas C, D, E and E₁ ).

   Sand down spot weld flanges to bare metal on both sides.

6. Drill hole in A-pillar outer paneling (1) with 0 8 mm (area F).
7. Grind mating surfaces down to bare metal in cross-hatched areas and around hole (area F).

   Sand down spot weld flanges to bare metal on both sides.

8. Remove shavings and drill chips.
9. Zinc dust paint to insides of spot weld flanges.
10. Grind mating surfaces on A-pillar reinforcement (3) down to bare metal in cross-hatched areas.

    Sand down spot weld flanges to bare metal on both sides.

11. Remove shavings.
12. Zinc dust paint to insides of spot weld flanges.