Section 22 (6-Speed Manual Transmission 01X, Front-Wheel Drive)
WARNING: This page is about a different car, the 2008 Audi A4, 2007 Audi A4, 2006 Audi A4, and 2005 Audi A4. However, it is still accessible from the selected car via links, so may be relevant.
- 00 Technical data
- 30 Clutch
- Clutch mechanism, servicing
- Clutch mechanism, servicing
- Pedal cluster - LHD vehicles, assembly overview
- Clutch pedal switch F36, removing and installing
- Over-center spring, removing and installing
- Pedal cluster - RHD vehicles, assembly overview
- Hydraulic system, assembly overview
- Notes on removing and installing master cylinder and slave cylinder
- Master cylinder, removing and installing
- Clutch hydraulic system, bleeding
- Clutch release mechanism, servicing
- Clutch, servicing
- Clutch, servicing
- Conventional clutch, servicing
- Self-adjusting clutch (Sachs version), servicing
- Self-adjusting clutch (Sachs version), removing and installing
- Clutch with SAC pressure plate (LuK version), servicing
- Clutch with SAC pressure plate, removing and installing
- Adjuster ring in SAC clutch pressure plate, adjusting
- Clutch mechanism, servicing
- 34 Controls, housing
- Selector mechanism, servicing
- Transmission, removing and installing
- Transmission mounting, removing and installing
- Transmission oil level, checking
- Transmission, mounting on assembly stand
- Transmission, disassembling and assembling
- Transmission, overview
- Assembly overview
- Ball bearing for input shaft, transmission cover, bearing housing and selector shaft, removing and installing, assembly overview
- 3rd to 6th gear assembly overview, removing and installing
- Input shaft, output shaft, reverse gear wheel and reverse selector gear, assembly overview, removing and installing
- Disassembling and assembling sequence
- Transmission cover, servicing
- Transmission cover, servicing
- Notes
- Pulling roller bearing for output shaft out of transmission cover
- Pressing new roller bearing for output shaft into transmission cover as far as the stop (press in carefully)
- Pulling out ball sleeve - C - from transmission cover
- Driving ball sleeve into transmission cover until flush
- Pulling roller bearing for input shaft out of transmission cover
- Pressing new roller bearing for input shaft into transmission cover as far as stop (press in carefully)
- Securing needle roller bearing and needle bearing in transmission cover.
- Transmission cover, servicing
- Bearing housing, servicing
- Bearing housing, servicing
- Notes
- Driving outer race for needle roller bearing out of bearing housing
- Pressing outer race for needle roller bearing into bearing housing until limit stop
- Pulling front ball sleeve out of reverse gear selector rod
- Pressing front ball sleeve into reverse gear selector rod until limit stop
- Pulling out rear ball sleeve for reverse gear selector rod
- Pressing in rear ball sleeve - A - for reverse gear selector rod
- Driving in ball sleeve for selector rod for 3rd and 4th gear
- Removing and installing locking bushing for selector rod
- Bearing housing, servicing
- Transmission housing, servicing
- Transmission housing, servicing
- Notes
- Pulling out oil seal for selector shaft with transmission disassembled
- Driving in seal for selector shaft
- Removing and installing locking bushing for selector rod
- Pulling out ball sleeve - C - from transmission housing.
- Driving out input shaft needle bearing from transmission housing
- Pressing in input shaft needle bearing until limit stop
- Securing input shaft needle bearing
- Removing selector shaft ball sleeve
- Driving in ball sleeve for selector shaft
- Transmission housing, servicing
- Selector shaft, servicing
- 35 Gears, shafts
- Input shaft, disassembling and assembling
- Input shaft, adjusting
- Pinion shaft (output shaft)
- Pinion shaft, assembly overview
- Pinion shaft, disassembling and assembling
- Notes
- Pulling tapered roller bearing outer race out of transmission housing
- Heating transmission housing in order to install tapered roller bearing outer race
- Pressing tapered roller bearing outer race into transmission housing
- Pulling tapered roller bearing outer race out of bearing housing
- Pressing tapered roller bearing outer race into bearing housing
- Pressing off thrust washer for reverse selector gear
- Pressing off tapered roller bearing inner race with 2nd speed selector gear
- Pressing off 1st and 2nd gear synchronizing hub
- Pressing off tapered roller bearing inner race
- Pressing on tapered roller bearing inner race
- Determining thickness of circlip
- Installation position of circlips
- Installation position of synchronizing rings for 1st and 2nd gear:
- Checking 1st gear inner ring for wear
- Checking 1st and 2nd gear intermediate ring for wear
- Pressing on 1st and 2nd gear synchronizing hub
- Assembling 1st and 2nd gear locking collar/synchronizing hub
- Checking axial play of 1st speed selector gear
- Checking axial play of 2nd speed selector gear
- Pressing on thrust washer for reverse selector gear
- 39 Final drive - differential
- Flange shaft oil seal (left-side), replacing
- Differential, removing and installing
- Differential, removing and installing
- Notes
- Removing flange shaft (left-side)
- Remove right flange shaft
- Removing and installing circlip
- Installing spacer ring
- Flange shaft assembly
- Removing flange shaft oil seal (left-side)
- Installing flange shaft oil seal (left-side)
- Removing flange shaft oil seal (right-side)
- Installing flange shaft oil seal (right-side)
- Differential, removing and installing
- Differential, disassembling and assembling
- Differential, disassembling and assembling
- Notes
- Pulling tapered roller bearing outer race (right-side) out of transmission housing
- Driving outer race for tapered roller bearing (right-side) into transmission housing
- Pulling off inner race for tapered roller bearing (right-side)
- Pressing on tapered roller bearing inner race (left and right)
- Pulling off inner race for tapered roller bearing (left-side)
- Pulling tapered roller bearing outer race (left-side) out of cover for final drive
- Pressing tapered roller bearing outer race (left-side) into cover for final drive.
- Driving crown wheel off cage
- Heating crown wheel to approx. 100° C and installing
- Installing differential bevel gears
- Differential, disassembling and assembling
- Pinion shaft and crown wheel, adjusting