Selector shaft with transmission installed, removing and installing

Special tools, testers and auxiliary items required 

Fig 1: Identifying Engine/Transmission Jack V.A.G. 1383 A

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Engine/transmission jack V.A.G 1383 A

Fig 2: Identifying Tube VW 423

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Tube VW423

Fig 3: Identifying Torque Wrench V.A.G. 1331

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Torque wrench V.A.G 1331
• Assembly sleeve 01E 311 120 
• Locking fluid AMV 185 101 A1 

Fig 4: Fasteners

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Removing 

• On vehicles equipped with auxiliary heater, remove bolts - arrows  - securing exhaust pipe of auxiliary heater to sound insulation.

Fig 5: Front And Rear Sound Insulation And Fasteners

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Loosen bolts/quick release fasteners - 1  - and - 2  - and remove front sound insulation - A  -.
• If installed, loosen quick release fasteners - 3  - and remove rear sound insulation - B  -.

Fig 6: Drive Axle Heat Shield

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Remove heat shield - arrow  - for drive axle (right side) and, if installed, also for drive axle (left-side).
• Remove front exhaust pipe (right side) →
  • 26 EXHAUST SYSTEM, EMISSION CONTROLS for AVK
  • 26 - EXHAUST SYSTEM, EMISSION CONTROLS for BPG
  .

Fig 7: Identifying Push Rod And Connecting Rod For Selector Rod

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Remove connecting rod - 2  - for selector rod.

Fig 8: Selector Shaft Lever Nut

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Remove nut - arrow  - and detach selector shaft lever from selector shaft.

Fig 9: Back-Up Light Switch F4 Electrical Connector

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Disconnect electrical connector - arrow  - for back-up light switch F4.

Fig 10: Selector Shaft Cover Bolts

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Remove bolts - arrows  - and selector shaft cover - A  -.

Fig 11: Selector Shaft Locking Bolts

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Remove two locking bolts - 1  - for selector shaft.

• Make sure that no gear has been engaged.

• Push selector shaft - 2  - into transmission as far as it will go, simultaneously removing pin - 3  -.
• Pull out selector shaft.

Fig 12: Prying Out Seal With A Screwdriver

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Carefully pry out seal with a screwdriver.

Fig 13: Installing Seal And Selector Shaft With Assembly Sleeve

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Installing 

• Install selector shaft.

• Installation position: Chamfer of selector shaft - B  - points downwards.

Fig 14: Selector Shaft Locking Bolts

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Push selector shaft - 2  - into transmission as far as it will go, simultaneously inserting pin - 3  -.

• Installation position: groove - arrow  - on pin - 3  - faces toward selector shaft cover.

• Clean threads of locking bolts - 1  - with a wire brush. Then insert bolts with locking fluid AMV185101A1  and tighten to 45 Nm.

Fig 15: Selector Shaft Cover Bolts

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Install cover - A  - with new O-ring.
• Clean threads of bolts - arrows  - with a wire brush. Then insert bolts with locking fluid AMV185101A1  and tighten to 24 Nm.

Fig 16: Installing Seal And Selector Shaft With Assembly Sleeve

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Fig 17: Driving In Selector Shaft Seal

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Lightly oil outer circumference of seal - arrow  -.
• Pack space between sealing lip and dust lip half-full with sealing grease G052128A1  .
• Drive oil seal - arrow  - into housing as far as it will go.

Fig 18: Drive Axle Heat Shield

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Install front exhaust pipe align exhaust system so it is free of stress →
  • 26 EXHAUST SYSTEM, EMISSION CONTROLS for AVK
  • 26 - EXHAUST SYSTEM, EMISSION CONTROLS for BPG
  .
• Remove heat shield - arrow  - for drive axle (right side) and, if installed, also for drive axle (left-side).

Tightening torques