Section 19 (5-SPEED MANUAL TRANSMISSION [01W] (1 Of 2))
WARNING: This page is about a different car, the 2005 Audi A4, 2004 Audi A4, 2003 Audi A4, and 2002 Audi A4. However, it is still accessible from the selected car via links, so may be relevant.
- 00 General, Technical data
- 30 Clutch
- 34 Manual Transmission - Controls, Housing
- Shift mechanism, servicing
- Shift mechanism, servicing
- Installation position of gear selector mechanism
- Shift lever knob and protective boot, removing and installing
- Shift lever and rear push rod, servicing
- Selector rod and front push rod, servicing
- Shift lever with rear push rod, removing and installing
- Shift mechanism, removing and installing
- Shift mechanism, adjusting
- Shift lever alignment, checking
- Transmission, removing and installing
- Oil level in manual transmission, checking
- Transmission, disassembling and assembling
- Transmission, disassembling and assembling
- Transmission overview
- Assembly overview
- Input shaft ball bearing and multi-function sensor, removing and installing
- Input shaft, drive pinion, selector rods and transmission cover, removing and installing
- Ball bearing for input shaft, multi-function sensor, input shaft, drive pinion, selector rods and transmission cover, removing and installing
- Shift mechanism in transmission, disassembling and assembling
- Shift mechanism in transmission, disassembling and assembling
- Notes
- Installation position of 5th and reverse gear selector fork and follower for selector rod
- Removing and installing ball sleeve
- Pulling out mounting bushing for 3rd and 4th gear selector rod
- Driving mounting bushing for 3rd and 4th gear selector rod home
- Installation position of oil seal
- Installation position of complete shift mechanism in transmission
- Removing and installing locking module for 5th gear and reverse gear
- Assembling locking module:
- Shift mechanism in transmission, disassembling and assembling
- Shift mechanism, servicing
- 35 Manual Transmission - Gears, Shafts
- Input shaft, disassembling and assembling
- Notes
- Remove securing bolt -arrow- for needle bearing
- Driving out needle bearing
- Installation position of needle bearing
- Pressing in needle bearing
- Screwing in securing bolt -arrow-
- Driving oil feed sleeve into input shaft
- Pulling out roller sleeve
- Installation position of roller sleeve
- Driving in roller sleeve
- Pressing off 5th gear wheel
- Pressing off synchro-hub for 3rd and 4th gear
- Inserting spring in sliding gear
- Checking synchro-ring for wear
- Installation position of circlips
- Determining thickness of circlip
- Pressing on synchro-hub for 3rd and 4th gear
- Installation position of locking collar
- Pressing on 5th gear wheel
- Input shaft, adjusting
- Drive pinion, disassembling and assembling
- Drive pinion, disassembling and assembling
- Notes
- Pulling out securing bushing for small tapered roller bearing outer race
- Pulling out outer race for small tapered roller bearing
- Pressing in outer race for small tapered roller bearing
- Pulling out outer race for large tapered roller bearing
- Pressing in outer race for large tapered roller bearing
- Pressing off inner race for small tapered roller bearing
- Pressing off 5th gear and reverse gear synchro-hub
- Pressing off 4th gear wheel
- Pressing off 3rd gear wheel
- Pressing off synchro-hub for 1st and 2nd gear
- Pressing off inner race for large tapered roller bearing
- Pressing on inner race for large tapered roller bearing
- Determining thickness of circlip
- Installation position of circlips
- Inserting spring in sliding gear
- Checking synchro-ring for wear
- Pressing on synchro-hub for 1st and 2nd gear
- Installation position of locking collar for 1st and 2nd gear
- Pressing on 3rd gear wheel
- Pressing on 4th gear wheel
- Pressing on 5th gear and reverse gear synchro-hub
- Installation position of locking collar for 5th and reverse gear
- Pressing on inner race for small tapered roller bearing
- Selecting correct locking collar for reverse gear wheel
- Drive pinion, disassembling and assembling
- Reverse idler gear, removing and installing
- Input shaft, disassembling and assembling
- 39 Final drive, Differential
- Flange shaft oil seal, replacing
- Speedometer sensor and drive wheel, removing and installing
- Differential, removing and installing
- Differential, disassembling and assembling
- Differential, disassembling and assembling
- Notes
- Extracting tapered roller bearing outer race from transmission housing
- Pressing tapered roller bearing outer race into transmission housing
- Pulling off inner race for right tapered roller bearing
- Pressing on inner race for right tapered roller bearing
- Pulling off inner race for left tapered roller bearing
- Installing inner race for left tapered roller bearing
- Driving out outer race for left tapered roller bearing out of cover
- Driving outer race for left tapered roller bearing into cover
- Driving ring gear off housing
- Heat the ring gear to approx. 100 ° C and position
- Installing bevel gears
- Removing and installing spring sleeve
- Differential, disassembling and assembling
- Drive pinion and ring gear, adjusting
- Drive pinion and ring gear, adjusting
- Adjusting final drive sets; identification
- Shims position
- Adjustment overview
- Final drive set sequence for re-adjusting
- Drive pinion, adjusting
- Special tools and workshop equipment required
- Determining total shim thickness "Stotal" for shims "S3" + "S4"
- Determining thickness of preliminary shim S3*
- Checking pre-load of tapered roller bearing for drive pinion
- Determining dimension "e"
- Determining thickness of shim "S3"
- The following shims are available for "S3"
- Determining thickness of shim "S4"
- The following shims are available for "S4"
- Performing check measurement
- Re-determining "S4" shim when installing new transmission cover
- Ring gear, adjusting
- Special tools and workshop equipment required
- Determining total shim thickness "Stotal" for shims "S1" + "S2"
- Determining thickness of shim "S1*"
- Measuring backlash
- Determining average backlash
- Determining thickness of shim "S2"
- The following shims are available for "S2"
- Determining thickness of shim "S1"
- The following shims are available for "S1"
- Performing check measurement