Input shaft, disassembling and assembling: Notes
WARNING: This page is about a different car, the 2005 Audi A4, 2004 Audi A4, 2003 Audi A4, and 2002 Audi A4. However, it is still accessible from the selected car via links, so may be relevant.
Special tools and workshop equipment required
- VW 295 Needle bearing drift
- VW 295 A Needle bearing drift
- VW 401 Thrust plate
- VW 402 Thrust plate
- VW 407 Punch
- VW 408 A Punch
Special tools and workshop equipment required
- VW 415 A Tube
- VW 416 B Tube
- VW 447 i Thrust pad
- VW 771 Slide hammer - complete set
- 30-100 Press tube
- 40-105 Thrust piece
Special tools and workshop equipment required
- VW 222 A Mandrel
- 30-24 Mandrel
- 40-202 Press tool
- 1 - Kukko 21//4 Internal puller
- 3 - Kukko 17/2 Separating tool
- When installing new gears or the input shaft consult technical data. Refer to Code letters, application, ratios, capacities .
- If -items 2, 4 or 6 under Input shaft, disassembling and assembling are replaced the position of the ball bearing will be affected. The input shaft should be re-adjusted. Refer to Input shaft, adjusting .
1 - Circlip
- Mark
- Installation position Installation position of circlips - item 1
- Determining thickness. Refer to Input shaft, adjusting adjusting input shaft
2 - Ball bearing
- Removing and installing. Refer to Ball bearing for input shaft, multi-function sensor, input shaft, drive pinion, selector rods and transmission cover, removing and installing
3 - Circlip
- Mark
- Installation position Installation position of circlips item 2
- Determining thickness. Refer to Input shaft, adjusting
4 - Transmission housing
5 - Needle bearing
- Secured with bolt. See Remove securing bolt -arrow- for needle bearing
- Driving out. See Driving out needle bearing
- Installation position. See Installation position of needle bearing
- Pressing in. See Pressing in needle bearing
- Locking. See Screwing in securing bolt -arrow-
6 - Input shaft
- With oil feed sleeve
- Knocking in oil feed sleeve. See Driving oil feed sleeve into input shaft
- Adjusting. Refer to Input shaft, adjusting
7 - Needle bearing for 3rd gear
- Mark
8 - 3rd speed sliding gear
9 - Spring
- Insert in 3rd speed sliding gear. See Inserting spring in sliding gear
- Allocation of spring to sliding gear
10 - Synchro-ring for 3rd gear
- Check for wear. See Checking synchro-ring for wear
11 - Circlip
- Mark
- Installation position Installation position of circlips - item 3
12 - Synchro-hub for 3rd and 4th gear
- High collar faces 3rd gear
- Pressing off. See Pressing off synchro-hub for 3rd and 4th gear
- Pressing on. See Pressing on synchro-hub for 3rd and 4th gear
13 - Circlip
- Mark
- Installation position. See Installation position of circlips item 4
- If synchro-hub is replaced re-determine thickness. See Determining thickness of circlip
14 - Locking collar for 3rd and 4th gear
- Installation position. See Installation position of locking collar
15 - Synchro-ring for 4th gear
- Check for wear. See Checking synchro-ring for wear
16 - Spring
- Insert in 4th speed sliding gear. See Inserting spring in sliding gear
- Allocation of spring to sliding gear
17 - 4th gear sliding gear
18 - Needle bearing for 4th gear
- Mark
19 - 5th gear wheel
- Pressing off. See Pressing off 5th gear wheel
- Pressing on. See Pressing on 5th gear wheel
20 - Circlip
- Mark
- Installation position. See Installation position of circlips item 5
- If the 5th gear wheel is replaced re-determine thickness. See Determining thickness of circlip
21 - Roller sleeve
- Replace
- Will be damaged during removal
- Pulling out. See Pulling out roller sleeve
- Installation position. See Installation position of roller sleeve
- Tapping in. See Driving in roller sleeve
22 - Sleeve
- Made of plastic
23 - Transmission cover
- Apply thin coat of sealing paste AMV 188 001 02 to sealing surfaces