Section 42 (Engine - Inspection And Adjustment (644 Body))
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
- Checking And Adjusting Components (B4204T2 CVVT; 2000)
- Checking the canister purge (CP) valve
- Compression test
- Cylinder leakage test
- Pressurizing the fuel tank system, check
- Valve clearance, checking
- Valve Clearance, Setting/Adjusting
- Notes
- Preparation
- Removing the starter motor
- Removing components
- Exposing the cable harness
- Installing the lifting beam and lifting hook
- Removing the right-hand engine mounting
- Position the engine according to the marking
- Removing the timing belt
- Removing the timing gear pulley
- Removing the camshaft cover and cylinder head
- Cleaning
- Preparations
- Installing the valve lifters and camshaft
- Installing the camshaft press
- Measuring the valve clearance
- Correcting the measured clearance
- When the correct valve clearance is reached
- Installing the valve lifters and camshafts
- Applying liquid gasket
- Installing the camshaft cover
- Installing the front camshaft seal
- Aligning the crankshaft
- Installing the camshaft timing gear pulley
- Installing the timing belt
- Tightening the timing gear pulley
- Check
- Installing the right engine mounting
- Finishing
- Installing components
- Installing the starter motor
- VVT-unit, replacing/adjusting
- Checking And Adjusting Components (B4204T3; 2004)
- Checking the canister purge (CP) valve
- Compression test
- Cylinder leakage test
- Pressurizing the fuel tank system, check
- Valve clearance, checking
- Valve clearance, setting/adjusting
- Notes
- Preparation
- Removing the starter motor
- Removing components
- Exposing the cable harness
- Installing the lifting beam and the lifting hook
- Removing the right-hand engine mounting
- Marking the engine
- Removing the timing belt
- Removing the timing gear pulley
- Removing the camshaft cover and valve lifters
- Cleaning
- Preparations
- Installing the camshaft and valve lifter
- Installing the camshaft press
- Checking the valve clearance
- Correcting measured clearance
- Measuring the correct valve clearance
- Installing valve lifters and camshafts
- Applying liquid gasket
- Installing the camshaft covers
- Installing the front camshaft seal
- Aligning the crankshaft
- Installing the timing gear pulley for the camshafts
- Installing the timing belt
- Timing gear pulley, tightening
- Check
- Installing the right-hand engine mounting
- Finishing
- Installing components
- Installing the starter motor
- VVT-unit, replacing/adjusting
- Checking And Adjusting Components (B4204T3 (Ca) (Us); 2001)
- Checking the canister purge (CP) valve
- Compression test
- Cylinder leakage test
- Pressurizing the fuel tank system, check
- Valve clearance, checking
- Valve clearance, setting/adjusting
- Notes
- Preparation
- Removing the starter motor
- Removing components
- Exposing the cable harness
- Installing the lifting beam and the lifting hook
- Removing the right-hand engine mounting
- Marking the engine
- Removing the timing belt
- Removing the timing gear pulley
- Removing the camshaft cover and valve lifters
- Cleaning
- Preparations
- Installing the camshaft and valve lifter
- Installing the camshaft press
- Checking the valve clearance
- Correcting measured clearance
- Measuring the correct valve clearance
- Installing valve lifters and camshafts
- Applying liquid gasket
- Installing the camshaft covers
- Installing the front camshaft seal
- Aligning the crankshaft
- Installing the timing gear pulley for the camshafts
- Installing the timing belt
- Timing gear pulley, tightening
- Check
- Installing the right-hand engine mounting
- Finishing
- Installing components
- Installing the starter motor
- VVT-unit, replacing/adjusting
- Checking And Adjusting Components (B4204T3 (Ca) (Us); 2003)
- Checking And Adjusting Components (B4204T4; 2003-2004)
- Crank Mechanism (2000-2004)