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Crankshaft axial play

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Operation Number(s):  21685-2

Special tools 
T9995971 PLATE (FOR MAGNETIC BASE) 
Tool number:  T9995971
Tool description:  PLATE (FOR MAGNETIC BASE)
Tool boards: 
T9999696 MAGNETIC BASE 
Tool number:  T9999696
Tool description:  MAGNETIC BASE
Tool boards: 
T9813134 DIAL INDICATOR 
Tool number:  T9813134
Tool description:  DIAL INDICATOR
Tool boards: 
T9995462 JIMMY TOOL (DISMANTLE-DRIVE SHAFT/GEARBOX)B-VERSION 
Tool number:  T9995462
Tool description:  JIMMY TOOL (DISMANTLE-DRIVE SHAFT/GEARBOX)B-VERSION
Tool boards: 
NOTE: Removal steps in this procedure may contain installation details.

Remove the right front wheel.

When installing Installing wheels

Fold away the wheel arch liner and tie it up.

Fig 1: Identifying Clamp Screw On Fuel Line (1 Of 2)
GLL155706Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the clamp screw on the fuel line. Move the clamp upward.

Fig 2: Identifying Clamp Screw On Fuel Line (2 Of 2)
GLL155707Courtesy of VOLVO CARS OF NORTH AMERICA.

9995971

Fig 3: Identifying Crankshaft Nut, Oscillation Damper's Inner Ring & Measurement Tool
GLL155708Courtesy of VOLVO CARS OF NORTH AMERICA.

9999696

9813134

Measure the crankshaft nut or the oscillation damper's inner ring.

Fig 4: Identifying Dial Indicator
GLL155709Courtesy of VOLVO CARS OF NORTH AMERICA.

Pry out the crankshaft. 9995462

Zero the dial indicator.

Fig 5: Identifying Zero Dial Indicator Pushed In Crankshaft
GLL155710Courtesy of VOLVO CARS OF NORTH AMERICA.

Push in the crankshaft. Use both hands and press hard. In the event of problems moving the crankshaft toward the gearbox, run the engine warm and use a crowbar placed between the oscillation damper and the member. Use protective blocks.

Read the dial indicator. Max permitted play 0.25 mm.

Repeat the procedure several times.

Remove the test equipment.

To install, reverse the removal procedure