Section 31 (Intake And Exhaust System - Removal, Replacement And Installation (644 Body))
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
- Intake & Exhaust (B4204T2 CVVT; 2000)
- Exhaust Manifold, Replacing
- Exhaust pipe front/catalytic converter, replacing
- Installing new oil gaskets on PCV system
- Replace the front heated oxygen sensor (HO2S)
- Replacing EVAP canister
- Replacing lambda sond rear
- Replacing Air Cleaner (ACL)
- Replacing the boost pressure control (BPC) valve
- Replacing the charge air cooler (CAC)
- Replacing the exhaust system assembly
- Replacing the heat exchanger
- Replacing the Intake Manifold And Gasket
- Three-way catalytic converter (TWC), replacing
- Turbocharger (TC), replacing
- Conditions
- Air hoses from the turbocharger (TC), removing
- Turbocharger (TC) upper charge air pipe, removing
- Coolant, draining
- Heat shield from firewall, removing
- Turbocharger (TC), oil and coolant hoses, removing
- Heated oxygen sensors (HO2S) x2, removing
- Exhaust pipe front from exhaust manifold, removing
- Turbocharger (TC), removing
- Turbocharger (TC) components, removing
- Boost pressure control (BPC) valve, replacing
- Air bypass valve, replacing
- Turbocharger (TC) components, installing
- Turbocharger (TC), installing
- Three-way catalytic converter (TWC), installing
- Oil supply line to engine and turbocharger (TC), installing
- Oil and coolant pipes, installing
- Heated oxygen sensors (HO2S), x2, installing
- Exhaust pipe front, installing
- Turbocharger (TC) upper charge air pipe, installing
- Heat shield firewall, installing
- Air intake hose, installing
- Intake & Exhaust (B4204T3; 2004)
- Boost pressure sensor 1, replacing
- Boost pressure sensor 2, replacing
- Exhaust pipe front/catalytic converter, replacing
- Replacing lambda sonde front
- Replacing lambda sonde rear
- Replacing the air cleaner (ACL)
- Replacing the boost pressure control (BPC) valve
- Replacing the charge air cooler (CAC)
- Replacing the exhaust manifold
- Replacing the exhaust system assembly
- Replacing the heat exchanger
- Replacing the intake manifold and gasket
- Replacing the throttle body (TB)
- Replacing the turbocharger (TC)
- Conditions
- Removing the air hoses from the turbocharger (TC)
- Removing the upper charge air pipe for the turbocharger (TC)
- Draining the coolant
- Removing the heat shield from the firewall
- Removing the oil and coolant hoses from the turbocharger (TC)
- Removing heated oxygen sensors (HO2S)
- Removing the front exhaust pipe from the exhaust manifold
- Removing the turbocharger (TC)
- Removing turbocharger (TC) components
- Replacing the boost pressure control (BPC) valve
- Replacing the air bypass valve
- Installing turbocharger (TC) components
- Installing the turbocharger (TC)
- Installing the oil supply line for the engine and turbocharger (TC)
- Installing oil and coolant pipes
- Installing the heated oxygen sensor (HO2S)
- Installing the front exhaust pipe
- Installing the upper charge air pipe on the turbocharger (TC)
- Installing the heat shield on the firewall
- Installing the air intake hose
- Three-way catalytic converter (TWC), replacing
- Intake & Exhaust (B4204T3 (Ca) (Us); 2001-2003)
- Boost pressure sensor 1, replacing
- Boost pressure sensor 2, replacing
- Exhaust manifold, replacing
- Exhaust pipe front/catalytic converter, replacing
- Exhaust system, complete system, replacing
- Replace the front heated oxygen sensor (HO2S)
- Replacing lambda sond rear
- Replacing the air cleaner (ACL)
- Replacing the boost pressure control (BPC) valve
- Replacing the charge air cooler (CAC)
- Replacing the heat exchanger
- Replacing the intake manifold and gasket
- Replacing the throttle body (TB)
- Three-way catalytic converter (TWC), replacing
- Turbocharger (TC), replacing
- Intake & Exhaust (B4204T4; 2003-2004)
- Boost pressure sensor 1, replacing
- Boost pressure sensor 2, replacing
- Exhaust manifold, replacing
- Exhaust pipe front/catalytic converter, replacing
- Exhaust system, complete system, replacing
- Replace the front heated oxygen sensor (HO2S)
- Replacing lambda sond rear
- Replacing the air cleaner (ACL)
- Replacing the boost pressure control (BPC) valve
- Replacing the charge air cooler (CAC)
- Replacing the heat exchanger
- Replacing the intake manifold and gasket
- Replacing the throttle body (TB)
- Three-way catalytic converter (TWC), replacing
- Turbocharger (TC), replacing