Installing the heat exchanger

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Installing Heat Exchanger

Courtesy of VOLVO CARS OF NORTH AMERICA.

Clean the mating surfaces
Install a new O-ring
Install the heat exchanger. Tighten the screws
Install both the water hoses. Tighten the clamps
Remove the pliers from the water hoses.