Checking camshaft timing
WARNING:
High-voltage system.
The high-voltage system operates on the basis of hazardous, electrical voltage and high currents. Mortal hazard through electric shock!
61 25... NOTES ON REPAIR OF HIGH-VOLTAGE BATTERY UNIT
The high-voltage system operates on the basis of hazardous, electrical voltage and high currents. Mortal hazard through electric shock!
- All work on the high-voltage system may only be carried out by specially trained and technically experienced personnel.
- For additional information see:
- For additional information see:
61 25... NOTES ON REPAIR OF HIGH-VOLTAGE BATTERY UNIT
Preliminary work
- Refer to REMOVING THE FLAP IN THE RIGHT-HAND LUGGAGE COMPARTMENT TRIM PANEL .
- Refer to DE-ENERGIZING THE HIGH-VOLTAGE SYSTEM .
- Refer to CHECKING THAT NO VOLTAGE IS APPLIED .
- Refer to DISCONNECTING THE NEGATIVE BATTERY CABLE .
- Refer to DISCONNECTING THE NEGATIVE BATTERY CABLE OF THE VEHICLE BATTERY .
- Refer to REMOVING THE RIGHT COVER IN THE ENGINE COMPARTMENT .
- Refer to REMOVING THE COVER IN THE LEFT ENGINE COMPARTMENT .
- Refer to Removing both WIPER ARMS .
- Refer to REMOVING COWL PANEL COVER .
- Refer to REMOVING TRAILING LINK AT TENSION STRUT TOWER .
- Refer to REMOVING THE SOUND INSULATION ON THE BULKHEAD UPPER PART AT THE CENTER .
- Refer to REMOVING THE LOWER RIGHT ENGINE BULKHEAD .
- Refer to REMOVING DESIGN COVER .
- Refer to REMOVING THE ACOUSTIC COVER .
- Refer to REMOVING CORROSION PROTECTION COVER .
- Refer to REMOVING BOTH ACTUATORS .
- Refer to REMOVING IGNITION COILS .
- Refer to REMOVING THE HIGH PRESSURE LINE BETWEEN THE HIGH PRESSURE PUMP AND THE RAIL .
- Refer to REMOVING FUEL DELIVERY LINE .
- Refer to REMOVING THE INJECTORS .
- Refer to REMOVING THE FRONT UNDERBODY PROTECTION .
- Refer to REMOVING THE CENTER UNDERBODY PROTECTION .
- Refer to REMOVING SIDE UNDERBODY PANELLING .
- Refer to DRAINING THE COOLANT FROM THE LOW-TEMPERATURE COOLING SYSTEM .
- Refer to DRAINING THE COOLANT FROM THE HIGH-TEMPERATURE COOLING SYSTEM .
- Refer to REMOVING BOTH COOLANT EXPANSION TANKS .
- Refer to REMOVING INTAKE SILENCER HOUSING .
- Refer to REMOVING CLEAN AIR PIPE .
- Refer to REMOVING CHARGE AIR LINE .
- Refer to REMOVING ACOUSTIC COVER AT FRONT .
- Refer to REMOVING THE AUXILIARY COOLANT PUMP OF THE EXHAUST TURBOCHARGER .
- Refer to REMOVING FRONT ENGINE ENCAPSULATION .
- Refer to REMOVING THE VEHICLE ELECTRICAL SYSTEM SUPPORT BATTERY .
- Refer to REMOVING BATTERY HOUSING (ENGINE COMPARTMENT) .
- Refer to REMOVING CONTROL UNIT HOLDER .
- Refer to REMOVING THE INTAKE PLENUM .
- Refer to REMOVING THE HEAT EXCHANGER OF THE AUTOMATIC TRANSMISSION .
- Refer to REMOVING THE CYLINDER HEAD COVER .
- If applicable, remove the cover (1). NOTE: RISK OF DAMAGE
Damage to the engine.
If the engine is manually rotated in the wrong direction of rotation, the engine can be damaged.- Only rotate the engine manually in the correct direction of rotation: a) clockwise when looking at the damper, or b) counterclockwise when looking at the chain drive. b) applies only if the timing chain is installed in the rear.
- Turn the engine with the special tool 0 493 380 (11 6 480) at the vibration damper to the TDC firing position at the 1st cylinder.
- Remove the protective cap (1)
on the oil sump.
- Position special tool 2 288 380
correctly.
The engine is located at the first cylinder on the top dead center.
NOTE: TECHNICAL INFORMATION
If the crankshaft is blocked properly, it is not possible to turn the engine forwards or backwards on the vibration damper! - Use the special tool 2 288 380
to block the crankshaft in the TDC firing position at the 1st cylinder.
- Make sure that special tool is inserted in the dowel hole up to dimension (X).
(X) = 56 mm
Check
- Check if the marks (1) of the intake camshaft and exhaust camshaft can be read from the top.
Result
» Marks (1) cannot be read from the top.
Measure
- Turn the camshafts to the correct position or readjust the timing.
Check
- Check whether the middle one of the 3 flattened areas (1) on both camshafts points upwards.
The special tool 2 358 122 may not be mounted when the camshafts are twisted by 180 degrees (center flattened area points down).
Result
» The middle one of the 3 flattened areas (1) does not point upwards.
Measure
- Turn camshafts to the correct position so that the middle one of the 3 flattened areas (1) on both camshafts points upwards.
Check
- Make sure the cam on the exhaust camshaft at the first cylinder points obliquely inward to the right.
Result
» The cam does not point obliquely inward to the right.
Measure
- Turn the camshaft to the correct position.
Check
- Make sure the cam on the intake camshaft at the first cylinder points obliquely to the left.
Result
» The cam does not point obliquely to the left.
Measure
- Turn the camshaft to the correct position.
- Mount special tool 2 358 122 .
- Secure the basic carrier (1) with the bolts (2) on the cylinder head.
- Position the gauge (3) with the recess on the mounting flats of the exhaust camshaft.
- Secure the gauge (3) with the screws (5) on the basic carrier.
- Position the gauge (4) with the recess on the mounting flats of the intake camshaft.
- Secure the gauge (4) with the bolts (5) on the basic carrier.
Follow-up work
- Refer to REMOUNTING THE CAMSHAFT POSITION SENSORS .
- Refer to INSTALLING CYLINDER HEAD COVER .
- Refer to INSTALLING THE HEAT EXCHANGER FOR THE AUTOMATIC TRANSMISSION .
- Refer to INSTALLING THE INTAKE PLENUM .
- Refer to INSTALLING BATTERY HOUSING (ENGINE COMPARTMENT) .
- Refer to INSTALLING AUXILIARY BATTERY (ENGINE COMPARTMENT) .
- Refer to INSTALLING CONTROL UNIT HOLDER .
- Refer to INSTALLING FRONT ENGINE ENCAPSULATION .
- Refer to INSTALLING THE AUXILIARY COOLANT PUMP OF THE EXHAUST TURBOCHARGER .
- Refer to INSTALLING ACOUSTIC COVER AT FRONT .
- Refer to INSTALLING CHARGE AIR LINE .
- Refer to INSTALLING CLEAN AIR PIPE .
- Refer to INSTALLING INTAKE SILENCER HOUSING .
- Refer to CONNECTING THE COOLANT LINE TO THE HIGH-TEMPERATURE COOLANT CIRCUIT .
- Refer to CONNECTING THE COOLANT LINE TO THE LOW-TEMPERATURE COOLING SYSTEM .
- Refer to INSTALLING BOTH COOLANT EXPANSION TANKS .
- Refer to FILLING THE HIGH-TEMPERATURE COOLING SYSTEM WITH THE VACUUM FILLER DEVICE .
- Refer to FILLING THE LOW-TEMPERATURE COOLANT CIRCUIT WITH THE VACUUM FILLER DEVICE .
- Refer to BLEEDING THE LOW-TEMPERATURE COOLING SYSTEM .
- Refer to BLEEDING THE HIGH-TEMPERATURE COOLANT SYSTEM .
- Refer to CHECKING THE HIGH-TEMPERATURE COOLING SYSTEM FOR WATERTIGHTNESS .
- Refer to CHECKING LOW-TEMPERATURE COOLING SYSTEM FOR WATERTIGHTNESS .
- Refer to PREPARING THE INJECTORS FOR INSTALLATION .
- Refer to INSTALLING INJECTORS .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to INSTALLING THE HIGH-PRESSURE LINE BETWEEN THE HIGH-PRESSURE PUMP AND THE HIGH-PRESSURE RAIL .
- Refer to INSTALLING BOTH ACTUATORS .
- Refer to INSTALLING THE IGNITION COILS .
- Refer to INSTALLING THE LOWER RIGHT ENGINE BULKHEAD .
- Refer to INSTALLING CORROSION PROTECTION COVER .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to INSTALLING THE DESIGN COVER .
- Refer to INSTALLING SOUND INSULATION AT THE CENTER OF THE BULKHEAD UPPER PART .
- Refer to REMOVING/INSTALLING TRAILING LINK AT TENSION STRUT TOWER .
- Refer to ATTACHING COWL PANEL COVER .
- Refer to INSTALLING THE COVER IN THE ENGINE COMPARTMENT ON THE LEFT .
- Refer to INSTALLING THE COVER IN THE ENGINE COMPARTMENT ON THE RIGHT .
- Refer to INSTALLING BOTH WIPER ARMS .
- Refer to CHECKING/ADJUSTING THE ANGLE OF ATTACK OF A WIPER ARM TO THE WINDSHIELD .
- Refer to CONNECTING NEGATIVE BATTERY CABLE (ENGINE COMPARTMENT) .
- Refer to CONNECTING THE NEGATIVE BATTERY CABLE .
- Refer to ACTIVATING HIGH-VOLTAGE SYSTEM .
- Refer to INSTALLING THE FLAP IN THE RIGHT LUGGAGE COMPARTMENT TRIM PANEL .
- Refer to INSTALLING THE UNDERBODY PANELLING ON THE SIDES .
- Refer to INSTALLING THE CENTER UNDERBODY PROTECTION .
- Refer to INSTALLING THE FRONT UNDERBODY PROTECTION .