Section 95 (Transmission Mechanical & Lubrication - Removal, Installation, & Inspection (644 Body))
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
- Transmission
- Adaptation and counter for transmission oil change, resetting
- Input shaft, cleaning
- Installing torque converter screws
- Oil grade, checking
- Oil level, checking (2000)
- Torque converter oil pump sealing ring, replacing
- Transmission, removing (M56)
- Notes
- Remove engine compartment components
- Remove the air intake hose
- Remove the flywheel sensor
- Remove the cable guide from the engine. Remove the cable from the clips x 3
- Remove the cable guide from the clutch bracket
- Disconnect the hydraulic pipe for the clutch from the junction
- Install the support
- Removing the mechanical gear selector cables from the transmission
- Remove the screwed joint, transmission/engine
- Slacken off the drive shaft nut on the left side
- Remove the front wheels and the splashguards
- Remove the stay on the front cross member
- Remove on the left and right-hand sides
- Remove the drive shaft on the left-hand side
- Remove at wheel side
- Remove drive shaft from the transmission
- Remove the longitudinal member
- Remove the front exhaust pipe from the engine
- Disconnect on the right side
- Remove the transmission brackets
- Lower the engine until the distance between the lifting beam and the lifting eyelet is approximately 200 mm.
- Connect fixture
- Remove the remaining screws between the engine and the transmission (7 x)
- Carefully remove the transmission from the engine
- Transmission, removing/installing
- Notes
- Removing
- Introduction
- Removing components in the engine compartment
- Disconnecting components in the engine compartment
- Disconnecting transmission connectors
- Removing transmission-engine-starter motor screws
- Installing hoist
- Removing front wheel and splash guards
- Removing components left and right-hand sides:
- Disconnecting drive shaft, left-hand side
- Removing, left-hand side:
- Removing heat deflector plate and member
- Removing right-hand side
- Disconnecting oil pipes
- Removing torque converter screws
- Lowering engine
- Connecting fixture
- Removing engine-transmission screws
- Removing transmission
- Cleaning and inspection
- Installing
- Installing transmission
- Lifting engine and transmission
- Installing transmission-engine screws
- Installing torque converter screws
- Installing front and rear brackets
- Installing left/right drive shafts
- Checking drive shafts
- Installing longitudinal member
- Installing oil pipes
- Tightening stub axle/installing ABS and brake lines
- Installing splash guards and wheels
- Installing, continued
- Installing gear selector cable
- Installing other components
- Finishing
- Filling in Diagnostic and Check lists
- Returning the transmission. (Only when Replacing entire transmission assembly)
- Removing components
- Notes
- Disconnect the battery lead
- Remove the engine compartment components
- Install the lifting hook
- Remove the hose for the clutch cylinder
- Disconnect the connectors. Disconnect the transmission cables
- Remove the gear selector housing
- Remove the screw and the tie strap for the cable harness and the ground lead
- Remove the screw and the clamp for the servo oil pipe
- Remove the screws for the transmission / engine
- Install the lifting beam and the lifting hook on the engine lifting lugs
- Remove the suspension components
- Remove the screws for the cable conduit and the ground lead bracket on the sub-frame
- Remove the nut for the lower ball joint / control arm
- Remove the control arms and the tie rod from both sides
- Remove the screws from the sub-frame support plates (both sides)
- Remove the wheel spindle from the control arm
- Press up the sub-frame on the right-hand side
- Remove the drive shaft from the wheel spindle (right-hand side)
- Remove the support bearing cap from the drive shaft
- Remove the drive shaft
- Remove the front cross member
- Remove the bracket for the heated oxygen sensor (HO2S) wiring
- Remove the steering gear nuts and the screw from the sub-frame
- Preparatory work for removing the wheel spindle on the left-hand side
- Remove the left drive shaft from the transmission
- Lower the sub-frame
- Remove the screw for the rear engine pad
- Remove the rear engine mounting
- Remove the screw for the front engine pad. Remove the torque rod screws in the transmission
- Lower the engine with the transmission
- Preparations for removal of the transmission
- Install the fixture on the mobile jack
- Locate the fixture against the transmission
- Remove the transmission
- Transmission fluid change counter, resetting