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Disassemble/assemble body - AR60.40-P-0010GR

MODEL 463.243 /244 /245 /246 /247 /249 /250 /254 /270 /271 /303 /306 /309 /322 /323 /332 /333 /336 /340 /341 /346 

MODEL 463.248 except CODE (979) Special protection version 

Illustrated on model 463.248 

Fig 1: Identifying Body Components
G07711002Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Brake Pedal Components
G07711003Courtesy of MERCEDES-BENZ USA

Illustrated on model 463.248 

Fig 3: Identifying Antenna Splitter, Control Units & Front Signal Acquisition And Actuation Module
G07711004Courtesy of MERCEDES-BENZ USA

Illustrated on model 463.248 

Fig 4: Identifying Control Units, Sensors & Rear Signal Acquisition And Actuation Module
G07711005Courtesy of MERCEDES-BENZ USA

Illustrated on model 463.248 

Fig 5: Identifying Activated Charcoal Filter And Fuel Tank Filler Neck
G07711006Courtesy of MERCEDES-BENZ USA

Illustrated on model 463.248 

Fig 6: Identifying Antenna Booster Module, Luggage Compartment Relay Holder & Rear Control Units
G07711007Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

15.1.11 Remove Media Interface added Step 35.2  
DISASSEMBLINGASSEMBLING Disassemble/assemble     
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
1 Detach body from frame   AR60.80-P-1200GR 
2 Remove soft top Only on model 463.250/254/303/306/309 with hydraulic soft top AR77.30-P-1002G
DANGER Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning  and caustic burns caused by swallowing battery acid. Risk of injury  caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers. AS54.10-Z-0001-01A
3 Remove battery (G1)
NOTES Notes on battery AH54.10-P-0001-01A
4 Left orthopedic seat backrest air pump (M14/11) Only on model 463.243/244/245/246/247/248/249/250/254/270/271/303/306/309/322/323/332/333/336/340/341/346 with code (SM7) Left front multicontour seat or code (SM8) Front passenger multicontour seat AR91.25-P-1430GR
5 Remove prefuse box IMPORTANT The prefuse box is installed on the left next to the battery.  
6 Remove front doors   AR72.10-P-0500GO
7 Remove rear doors Only on model 463.243/245/246/249/270/271/323/333/341/346,
Model 463.248 except code (979) Special protection version		 AR72.12-P-0600GN
8 Remove spare tire carrier Only on model 463.250/254/309 AR40.00-P-0250G
9.1 Remove rear door Only on model 463.243/244/245/246/247/ 248/249/270/271/322/323/332/333 AR72.20-P-1901A
9.2 Remove liftgate Only on model 463 250/254/309 Convertible AR72.20-P-1020GR
10 Remove voice control system control unit (A35/11) IMPORTANT Only model 463.243 /244 /245 /246 /247 /248 /249 /250 /254 /270 /271 /303 /309 /322 /323 /332 /333 /340 /341 with code (EL1/EL2/ EL3/EL4/EL5/EL6) Voice control system for telephone (Linguatronik) AR82.70-P-0003GM
11 Remove dashboard   AR68.10-P-1000GM
12 Remove brake unit Except model 463.303/306/336/340/341/346 AR43.10-P-0360GR
In case of model 463.303/306/336/340/341/346 AR43.10-P-0360GY
13 Remove cover (2) from jump-starting point    
14 Disconnect line connector for engine terminal 30 (X4/30) IMPORTANT For this purpose, unscrew line "Circuit 30" from jumper start terminal and remove line connector for engine, circuit 30 (X4/30).  
15 Remove brake pedal with bearing bracket (4) IMPORTANT For this purpose, remove brake light switch (S9/1) and unscrew bolt (5).  
16.1 Remove firewall pivot point with accelerator pedal lever Model 463.243/244/245/246/247/248/249/ 250/254/270/271/309/322/323/332/333 AR30.12-P-3022GR
16.2 Remove accelerator pedal Model 463.303/306/336/340/341/346 AR30.12-P-1321GY
17 Remove Bowden cable for engine hood   AR88.40-P-2629GR
18 Remove headlamp range controller Only for model 463.243/244/245/250/309/322/ 323/332/333
Model 463.243/247/248/254/270 without bi-xenon main headlamps		 AR82.10-P-4000GR
19 Disconnecting lines from control units and fuse and relay boxes   AR54.18-P-1261GR
20 Remove interior fuse box (F34)   AR54.15-P-1310GR
21 Remove antenna splitter (A2/5) Only on model 463.243/244/245/246/247/248/249/270/271/322/323/332/333/336/340/ 341/346 AR82.70-P-8953GM
22 Remove air conditioner housing   AR83.30-P-5200GM
23 Remove right antenna amplifier (A2/65) Only model 463.243 /244 /245 /246 /247 /248 /249 /250 /254 /270 /271 /303 /309 /322 /323 /332 /333 /340 /341 with infrared locking system AR82.62-P-8300GM
24 Remove wiper system   AR82.30-P-6400GM
25 Remove wiper motor   AR82.30-P-6800GM
26 Remove front signal acquisition and actuation module (SAM) (N10/1)   AR54.21-P-1261GM
27 Remove CDI control unit (N3/9) or ME-SFI control unit (N3/10) Engine 112.945 in model 463.244/245/250
Engine 113.962 in model 463.247/248/249/ 254
Engine 113.982 in model 463.243/246
Engine 113.993 in model 463.270/271		 AR07.08-P-7008GM
Engine 628.962 in model 463.309/332/333 AR07.08-P-7008GC
Engine 612.965 in MODEL 463.322/323 AR07.08-P-7008GS
Engine 642 in model 463 AR07.08-P-7008GY
28 Remove ABS control unit (N47-7) Only on model 463.244/245/247/248/250/254/309/332/333 up to 30.9.01,
Model 463.248 with code 979 Special protection version		 AR42.30-P-8550GM
29 Remove electronic stability program control unit (ESP) Only on model 463.244/245/247/250/254/309/332/333 as of 30.9.01,
Model 463.243/246/249/270/271/322/323
Model 463.248 as of 30.9.01 except code 979
Special protection version		 AR42.45-P-0820AA
30 Remove ETC [EGS] control unit (N15/3) Transmission 722.610 in models 463.244/245/ 250
Transmission 722.630 in model 463.243/246 / 247 /248 /249 /254
Transmission 722.637 in model 463.322 /323
Transmission 722.638 in model 463.309 /332 /333
Transmission 722.645 in MODEL 463.270 /271		 AR27.19-P-1719GA
31 Remove TELE AID control unit (A35/8) IMPORTANT Only with model 463.243/244/245/247/248/ 250/254/270/309/322/323/332/333 with code ET2 Tele-Aid car phone emergency call system AR82.95-P-0005GA
32 Remove E-call control unit (A35/8) Only on model 463.246/249/271 with code ET2 Tele-Aid car phone emergency call system AR82.95-P-0008US
33 Remove transmitter/receiver Only on model 463.243/244/245/246/247/ 248/249/250/254/309/322/323/332/333 with code ET7 Hands-free system including microphone and Nokia 6210 cell phone, with code EV7 Hands-free system including microphone and holder for Nokia 3110 cell phone AR82.70-P-8911GR
34 Remove telecommunications control unit Only on model 463.243/244/245/246/247/ 248/249/250/254/309/322/323/332/333 with code ET7 Hands-free system including microphone and Nokia 6210 cell phone, with code EV7 Hands-free system including microphone and holder for Nokia 3110 cell phone AR82.70-P-7000GR
35.1 Remove car interface (cell phone)    
Model 463.243/ 244/ 245/ 247/ 248/ 250/ 254/ 270 /303 /309 /322 /323 /332 /333 /340 /341 with code (ET7) Hands-free system incl. microphone and Nokia 6210 cell phone with code (EV7) Hands-free system incl. microphone and Nokia 3110 cell phone with code (EH1) Mobile phone with cradle and hands-free system with code (EV8) Mobile phone preinstallation
Model 463.303 /306 /336 /340 /341 /346 with code (EH2) Comfort telephony		 AR82.70-P-8920GR
35.2 Remove Media Interface    
Model 463.270 /271 /303 /340 /341 with code (EH3) Media Interface as of model year 2010
Model 463.306 /336 /346 with code (EH3) Media Interface		 AR82.60-P-1031GP
36 Remove tilting cone sensor (B66) Except for model 463.246/249
IMPORTANT Unplug connector and unscrew tilting cone sensor (B66).		  
37 Remove rear signal acquisition and actuation module (SAM) (N10/2)   AR54.21-P-1259GM
38 Remove control unit for tow-away protection (N27)   AR54.21-P-0011GM
39 Remove ATA tilt sensor (B33)   AR80.50-P-0001GM
40 Remove VGS control unit (N15/7). With transfer case 750.654 AR28.19-P-1003GM
41 Remove emergency tensioning retractor (ETR) with airbag (AB) (N2/2)   AR91.60-P-0622GM
42 Remove electronic selector lever module control unit (N15/5)   AR27.60-P-0901GM
43 Remove parking brake lever with bearing bracket   AR42.20-P-0502GR
44 Remove seat belt with emergency tensioning retractor Model 463.243/245/246/248/249/270/271/ 323/333/341/346 AR91.40-P-0630GN
Model 463.244/247/250/254/303/306/309/ 322/332/336/340 with wheelbase of 2400 mm AR91.40-P-0630GM
45 Remove rear seat belts Model 463.243/245/246/249/270/271/323/ 333/341/346
Model 463.248 except code (979) Special protection version		 AR91.40-P-0681GN
Model 463.244/247/322/332/336/340 Station wagon with wheelbase of 2400 mm AR91.40-P-0681GM
Model 463.250/254/303/306/309 Convertible AR91.40-P-0681GA
46.1 Remove headliner Model 463.243/244/245/246/247/249/270/271/322/323/332/333/336/340/341/346
Model 463.248 except code (979) Special protection version		 AR68.30-P-4300GR
46.2.1 Remove paneling from windshield at top Model 463.250/254/303/306/309 Convertible AR68.30-P-4250GR
46.2.2 Remove soft top lock from windshield frame Model 463.250/254/303/306/309 Convertible AR77.33-P-1007GR
47 Remove paneling on A-pillar.   AR68.30-P-4050H
48 Remove paneling on B-pillar Only on model 463.250/254/303/306/309 convertible with hydraulic soft top AR68.30-P-4700GK
49 Remove soft top hydraulic pump Only on model 463.250/254/303/306/309 with hydraulic soft top AR77.37-P-1000G
50 Remove soft top hydraulic lines Only on model 463.250/254/303/306/309 with hydraulic soft top AR77.37-P-1002G
51 Remove telephone and fax antenna (A2/22) Only on model 463.243/244/245/246/247/ 248/249/270/271/322/323/332/333 with code EV5 Telephone preinstallation with telephone roof antenna AR82.70-P-8951GM
52 Remove windshield   AR67.10-P-1000GR
53 Remove paneling from rollover bar Only on model 463.250/254/303/306/309 convertible  
54 Remove fuel filler flap central locking engine   AR80.20-P-4004GR
55 Remove fuel tank filler neck (7) On model 463.243/244/245/246/247/248/ 250/254/270/271/303/309/322/323/ 332/333/340/341,
Model 463.249 up to 15.8.06		 AR47.10-P-7542GR
MODEL 463.249 as of 16.8.06 AR47.10-P-7542GY
56 Remove AdBlue filler neck container Model 463.306/336/346 only AR14.40-P-2028GY
57 Remove activated charcoal filter (6) Only with model 463.243/244/245/246/247/ 248/249/250/254  
Model 463.243/244/ 245/246/247/ 248/250/254
Model 463.249 up to 15.8.06
IMPORTANT Remove fuel hoses from activated charcoal filter (6) and pull activated charcoal filter (6) out of bracket toward front.		 AR47.30-P-8212GV
MODEL 463.249 as of 16.8.06
IMPORTANTInstallation:  Use new hose clamps.		 AR47.30-P-8212GY
58 Remove antenna amplifier module (8) Only with code (ET4) COMAND operating and display system, with code (EM9) TV tuner With code (EU1) COMAND APS, with code (EM8) TV tuner as of model year 2010. With code (EU1) COMAND APS, with code (EM8) TV tuner AR82.62-P-8300GR
59 Remove SCR frame module control unit Model 463.306/336/346 only AR14.40-P-2020GY
60 Remove radio and TV antenna module Only on model 463.243/244/245/246/247/ 248/249/270/271/322/323/332/333/336/ 340/341/346 AR82.62-P-8310GR
61 Remove backup assist control unit (N62) Only on model 463.243/244/245/246/247/ 248/249/250/254/270/271/303/306/309/ 322/323/332/333/336/340/341/346 with code (J44) Ultrasonic backup assist AR54.65-P-0020GR
62 Remove rear HS [SIH] control unit (N25/6) Only on model 463.243/244/245/246/247/ 248/249/270/271/250/254/303/306/309/ 322/323/332/333/336/340/341/346 with code (H11) Rear bench seat heater AR91.30-P-0030GR
63 Remove trailer recognition control unit (N28/1) Only on model 463.243/244/245/247/250/254/ 270/303/306/309/322/323/332/333/336/ 340/341/346 with code (Q55) Trailer hitch with reinforced low ball head
Model 463.248 with code Q55 Trailer hitch with reinforced low ball head, except code (979) Special protection version		 AR31.19-P-1300GR
64 Remove tilting/sliding roof panel Only on model 463.243/244/245/246/247/ 248/249/322/323/332/333/336/340/341/ 346 with code Power tilting/sliding roof D27 AR77.20-P-1000A
65 Remove tilting bracket on titling/sliding roof Only on model 463.243/244/245/246/247/ 248/249/322/323/332/333/336/340/341/ 346 with code Power tilting/sliding roof D27 AR77.20-P-1700A
66 Remove control cable Only on model 463.243/244/245/246/247/ 248/249/322/323/332/333/336/340/341/ 346 with code Power tilting/sliding roof D27 AR77.20-P-1400A
67 Remove tilting/sliding roof motor Only on model 463.243/244/245/246/247/ 248/249/322/323/332/333/336/340/341/ 346 with code Power tilting/sliding roof D27 AR77.20-P-3010GR
68 Remove guide tube for tilting/sliding roof cable Only on model 463.243/244/245/246/247/ 248/249/322/323/332/333/336/340/341/ 346 with code Power tilting/sliding roof D27 AR77.20-P-1410GR
69 Remove ventilation grille Only on model 463.243/244/245/246/247/ 248/249/270/271/322/323/332/333 except code 979 Special protection version AR83.10-P-0011GX
70 Remove taillamps Model 463.243/244/245/247/248/249/250/ 254/270/303/306/309/322/323/332/333/ 336/340/341/346  
Model 463.246/271 AR82.10-P-2520MG
71 Remove bearing brackets (10) from rear seats    
72 Remove covers (11) from cable ducts IMPORTANTInstallation:  Attach new adhesive tape to covers (11).  
73 Remove all electrical wiring harnesses IMPORTANTInstallation:  Pay attention to correct routing  
74 Remove heat shields from firewall and underbody    
75 Remove side running board Only with code (T84) Left and right side running board, stainless steel AR88.30-P-2400GR
76 Remove rear fender flare    
77 Assemble in the reverse order    
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