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Home >> Mercedes Benz >> 2004 >> G55 >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Mixture Formation -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Removing and installing fuel injection system control module - AR07.08-P-7008GS

Removing and installing fuel injection system control module - AR07.08-P-7008GS

ENGINE 612.965 in MODELS 463.322 /323 

Fig 1: Identifying CDI Control Module, Bracket, Screw And Nuts
G07871040Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying CDI Control Module, Bracket, Screw And Clutch
G07871041Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove, Install     
DANGER Risk of explosion  from explosive gas. Risk of poisoning and caustic burns  from swallowing battery electrolyte. Risk of injury  through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries No fire, sparks, naked flames or smoking. Wear protective gloves, acid-resistant clothing and safety glasses. Pour battery electrolyte only into suitable and appropriately marked containers. AS54.10-Z-0001-01A
NOTES Battery notes All models AH54.10-P-0001-01A
1.1 Activate service mode in the TELE AID emergency call system IMPORTANT Only for code ET2: TELE AID - car telephone emergency call system. AR82.95-P-0005-03GR
IMPORTANT Notes on TELE AID emergency call system IMPORTANT Only for code ET2. AH82.95-P-0001-01GA
2 Connect quiescent current retention device   AR54.10-P-1030-07I
COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1012-09A 
3 Disconnect ground cable of battery   AR54.10-P-0003G
4 Remove floor covering at right front    
5 Remove front signal acquisition and actuation module (SAM) IMPORTANT Do not unplug connectors.
IMPORTANTInstallation:  Ensure the cables are correctly routed.
AR54.21-P-1261GM
6 Unscrew nut (1)    
7 Detach bracket (5) IMPORTANT Start by removing screws (2).  
8 Unscrew nuts (3).    
9 Disconnect connectors (5, 6)    
10 Unlock and unplug connectors (7, 8, 9)    
11 Remove CDI control module (N3/9) IMPORTANT Pull down and out of the instrument panel.
IMPORTANTInstallation:  Ensure the cables are correctly routed.
 
12 Unscrew bolts (11)    
13 Take CDI control module (N3/9) off bracket (4)    
14 Install in the reverse order    
15.1 Deactivate the service mode in the TELE AID emergency call system IMPORTANT Only for code ET2: TELE AID - car telephone emergency call system. AR82.95-P-0005-03GR
16 Read diagnostic trouble code memory and erase IMPORTANT STAR DIAGNOSIS
Stored faults which can be due to disconnected cables or a simulation during assembly or test work, must be worked on in the fault memories at the end of the work and erased.
AD00.00-P-2000-04A
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory *WH58.30-Z-1048-13A 
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1012-09A Quiescent current retention unit
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnostic system, Compact Passenger Car 6511 1801 00