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Home >> Mercedes Benz >> 2004 >> G55 >> Repair and Diagnosis >> Restraints >> Seat Belts >> Seats & Restraints -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Remove/install seat belt with emergency tensioning retractor - AR91.40-P-0630GM

Remove/install seat belt with emergency tensioning retractor - AR91.40-P-0630GM

MODEL 463.202 /222 /244 /247 /250 /254 /303 /306 /309 /322 /332 /336 /340 Wheelbase 2400 mm 

Fig 1: Identifying Seat Belt Guide Bracket And Nut
G07880151Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Belt End Fitting And Screw
G07880152Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Automatic Belt Retractor & ETR Squibs
G07880153Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by performing testing or repair work on airbag or emergency tensioning retractor units. Store airbag units with deployment side facing up; do not expose to temperatures greater than 100°C. When working on these units, disconnect the power supply. AS91.00-Z-0001-01A
DANGER Risk of injury  caused by release of spring in the automatic belt retractor. Never disassemble automatic belt retractors. AS91.00-Z-0002-01A
IMPORTANT Assessment of airbag and belt tensioner units in accident vehicles   AH91.00-P-0006-01B
IMPORTANT Legal requirements on handling and storing airbags and emergency tensioning retractor units   AH91.00-P-0004-01A
1 Check seat belts and buckles for external damage and correct operation   AP91.40-P-9150GI
2 Press cap on upper belt guide fitting (1) off upward    
3 Remove nut (2) at seat belt guide bracket (1) TORQUE SPECIFICATION *BA91.40-P-1002-01C 
4 Remove cap from belt end fitting (3)    
5 Remove bolt (4) from belt end fitting (3) TORQUE SPECIFICATION *BA91.40-P-1001-01C 
6.1 Remove side wall lining Model 463.222/244/247/322/332/336/340, station wagon, wheelbase 2400 mm AR68.30-P-1450GM
6.2 Remove paneling on B-pillar Model 463.202/250/254/303/306/309 Convertible with hydr. soft top AR68.30-P-4700GK
7 Remove bolt at front automatic belt retractor (5) IMPORTANTInstallation:  Make sure that the automatic belt retractor (5) is seated properly in the catch.  
TORQUE SPECIFICATION *BA91.40-P-1004-01C 
8 Remove electrical connector of driver (R12/1) or front passenger (R12/2) emergency tensioning retractor squib    
NOTES Notes on performing repair, body work and welding on vehicles with airbags and ETR units AH91.00-P-0002-01M
9 Remove automatic belt retractor (5) NOTES On no account should oil or grease be used to help eliminate noise. Otherwise the function may be impaired. Automatic belt retractors (5) that have been opened are no longer under warranty.
IMPORTANT Noises at inertia reel during belt retraction are caused by operation. The only available response to negative customer feedback regarding unacceptable noise levels is to replace the seat belt assembly in its entirety. If the seat belt with emergency tensioning retractor is replaced, the defective seat belt must be disposed of properly: ↓
 
Render emergency tensioning retractors unusable AR91.40-P-0611A 
REFER TO SYSTEM WIRING DIAGRAMS Notes on disposing of airbag and emergency tensioning retractor units OS91.00-P-0001-01A
IMPORTANTInstallation:  Pay attention to left and right versions of inertia reel.
10 Install in the reverse order    
SEAT BELTS/EMERGENCY TENSIONING RETRACTORS

Number Designation Model 463
BA91.40-P-1001-01C Screw on belt end fitting Nm 35
BA91.40-P-1002-01C Screw/nut on front seat belt guide bracket Nm 35
BA91.40-P-1004-01C Bolt to front inertia reel Nm 35