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Home >> Mercedes Benz >> 2004 >> G55 >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top -- G-Class (463) >> Testing & Repair >> Remove/install pop-up bracket on tilting/sliding roof - AR77.20-P-1700A

Remove/install pop-up bracket on tilting/sliding roof - AR77.20-P-1700A

MODEL 463.220 /221 /222 /224 /225 /227 /228 /230 /231 /232 /233 /236 /237 /240 /241 /243 /244 /245 /246 /247 /248 /249 /270 /271 /320 /321 /322 /323 /324 /325 /327 /328 /330 /331 /332 /333 /336 /340 /341 /346 with CODE (D27) Power tilting/sliding roof 

Fig 1: Identifying Guide Plate, Sliding Carrier And Control Cable Guide Tube
G07711372Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Tilting/Sliding Roof Panel Mounting Bracket
G07711373Courtesy of MERCEDES-BENZ USA
Fig 3: Removing Tilting Bracket
G07711374Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Slide Shoe
G07711375Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Setting Gauge
G07711376Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Marking & Marking Notch
G07711377Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
1 Remove paneling from tilting/sliding roof   AR77.20-P-0500G 
2 Remove tilting/sliding roof panel   AR77.20-P-1000A 
3 Remove guide plate (1) from sliding carrier (2)    
4 Remove mounting bracket from tilting/sliding roof panel (4) IMPORTANT Remove upward out of side guide (gate).  
5 Remove water drain runnel   AR77.20-P-1999A 
6 Remove sliding carrier (2)    
7 Remove tilting bracket (5) IMPORTANT Slide tilting bracket (5) to stop toward front, tilt upward and remove toward inside at an angle.  
INSTALLING Install     
8 Grease tilting bracket (5) on sliding jaws (7) and moving parts with lubricant   *BR00.45-Z-1004-06A 
9 Install tilting bracket (5) NOTES Ensure that sliding jaws (7) are seated properly, otherwise malfunctions can occur.  
10 Install sliding carrier (2) IMPORTANT Press tilting bracket (5) slightly outwards with screwdriver, then tighten bolts on sliding carrier (2).  
11 Install water drain runnel   AR77.20-P-1999A 
12 Adjust basic position on tilting bracket mechanism IMPORTANT Insert left and right adjustment gauges (6) into side guide (gate) and into groove in tilting bracket (5) (arrows).
Do not remove adjustment gauges (6) until tilting/sliding roof panel is installed.
 
MPECIAL TOOL Fig 7
MPECIAL TOOL Fig 8
13 Install mounting bracket for tilting/sliding roof panel (4)    
14 Screw guide plate (1) to sliding carrier (2)    
15 Instal tilting/sliding roof panel   AR77.20-P-1000A 
16 Remove left and right adjustment gauges (6) MPECIAL TOOL Fig 7
MPECIAL TOOL Fig 8
17 Actuate tilting/sliding roof and move to all positions a number of times    
18 Close tilting/sliding roof and check markings (8) and marking notches (9) at left and right sliding rail IMPORTANT If the marking (8) is outside the marking notches (9) on the slide rail, see:

Remove paneling from rear pillar.
Only on left side.
 
MODEL 463.220 /221 /224 /225 /227 /228 /230 /231 /232 /233 /240 /241 /320 /321 /324 /325 /327 /328 /330 /331
Model 463.222 /237 /243 /244 /245 /246 /247 /249 /270 /271 /322 /323 /332 /333 /336 /340 /341 /346
Model 463.236 / 248
AR68.30-P-4505GK
Carry out fine adjustment of tilting/sliding roof AR77.20-P-1100-02A 
19 Carry out function check    
20 Install paneling on tilting/sliding roof   AR77.20-P-0500G 
21 Install paneling on rear pillar IMPORTANT Only if paneling was removed.
MODEL 463.220 /221 /224 /225 /227 /228 /230 /231 /232 /233 /240 /241 /320 /321 /324 /325 /327 /328 /330 /331
 
Model 463.222 /237 /243 /244 /245 /246 /247 /249 /270 /271 /322 /323 /332 /333 /336 /340 /341 /346
Model 463.236 / 248
AR68.30-P-4505GK
Fig 7: Identifying Adjustment Gauge (124 589 17 21 00)
G07711378Courtesy of MERCEDES-BENZ USA
Fig 8: Identifying Adjustment Gauge (124 589 18 21 00)
G07711379Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1004-06A Synthetic grease, sliding roof 500 g, DB supply specification 6827.60 A 001 989 46 51