Installing the left intake plenum

Screws of the left intake plenum

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NOTE: RISK OF DAMAGE
Contaminant or foreign body.
Contamination can result in malfunctions, loss of function or leaks.

Adhere to the utmost cleanliness.
Protect components from contamination e.g. by covering.
Close off line connections with seal plugs.

Replace the seal (1) .
Parts: Seal

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Check the seal (1) on the charge air cooler (2) for damage, replace it if necessary.

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Clean sealing surface (1) with special tool 0 495 102 (11 4 470) .

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Feed in and install the intake plenum (1).

Tighten the screws (2) .

TIGHTENING TORQUE SPECIFICATIONS

Intake plenum
M 6 screw	Tightening torque	10 Nm

Tighten the screws (1) .

TIGHTENING TORQUE SPECIFICATIONS

Intake plenum
M 8 screw	Tightening torque	21.4 Nm

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Connect connectors (2) and lock.
The connector (2) must engage audibly.
Connect and lock tank vent line (1) .
The tank vent line (1) must engage audibly.

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Connect connectors (1) and lock.
The connector (1) must engage audibly.

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Insert and install the air conditioning compressor (5) .

Tighten down screws (4) .

TIGHTENING TORQUE SPECIFICATIONS

Air conditioning compressor to holder/engine
M8	tightening torque	22 Nm

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Connect connectors (3) and lock.
The connector (3) must engage audibly.
Position the drive belt (1) on the belt pulley (2) of the air conditioning compressor (5) .
Maintain the preload of the belt tensioner (1) using a suitable socket wrench (3) .
Remove the special tool 0 496 268 (11 0 390) (2) from the belt tensioner.

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Loosen the belt tensioner (2) counterclockwise using a suitable socket wrench (1) .

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Connect the transmission oil lines (2) .
Lock the locks (1) in the arrow direction. The locks (1) must engage audibly.

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Lock clamp (1) .
Clamp (1) must engage audibly.

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Follow-up work

Refer to REPLACING THE LEFT AND RIGHT RADIAL SHAFT SEAL RING .
Refer to INSTALLING THE LEFT ENGINE SUPPORT BRACKET .
Refer to INSTALLING FRONT AXLE COMPLETELY .
Refer to TIGHTENING THE BOLTS ON THE FRONT AXLE SUPPORT .
Refer to SECURING THE SWIVEL BEARING AT THE TOP LEFT AND RIGHT .
Refer to REMOVING THE MOBILE LIFTING TABLE .
Refer to ATTACHING COOLANT HOSES TO FRONT AXLE SUPPORT .
Refer to SECURING THE UNIVERSAL JOINT ON THE STEERING GEAR .
Refer to ATTACHING THE THERMOSTAT OR TRANSMISSION OIL COOLER LINE ON THE FRONT SUBFRAME .
Refer to IF INSTALLED: CONNECTING THE CONNECTOR OF THE ACTIVE STABILIZER .
Refer to IF INSTALLED: SECURING THE LINE FOR THE VERTICAL ACCELERATION SENSOR ON THE RIGHT AND LEFT .
Refer to ATTACHING THE CABLE OF THE WHEEL RPM SENSOR ON THE LEFT AND RIGHT .
Refer to SECURING THE FRONT LEFT AND RIGHT BRAKE CALIPER .
Refer to INSTALLING THE LEFT-HAND AND RIGHT-HAND CRASH LEVER .
Refer to INSTALLING THE FRONT SECTION OF THE FRONT WHEEL ARCH COVER ON THE LEFT AND RIGHT .
Refer to INSTALLING THE WHEEL ARCH COVER ON THE FRONT LEFT AND BOTTOM RIGHT .
Refer to SECURING THE WIRING HARNESS FOR THE EPS ON THE FRONT AXLE SUPPORT .
Refer to INSTALLING THE OUTPUT SHAFT ON LEFT AND RIGHT .
Refer to CHECK/ADD FRONT AXLE TRANSMISSION OIL .
Refer to INSTALLING THE LEFT AND RIGHT SPRING STRUT HOLDER .
Refer to INSTALLING THE RIGHT REINFORCEMENT STRUT .
Refer to INSTALLING THE TORSION STRUT LEFT AND RIGHT .
Refer to REMOVING UNDERBODY PROTECTION AT SIDE RIGHT AND LEFT .
Refer to INSTALLING THE STIFFENING PLATE .
Refer to INSTALLING THE UNDERBODY PROTECTION OF THE STEERING GEAR OR THE FRONT THRUST FIELD .
Refer to INSTALLING FRONT STIFFENING PLATE AND/OR UNDERBODY PROTECTION OF THE STEERING GEAR .
Refer to INSTALLING FRONT UNDERBODY PROTECTION .
Refer to FASTENING THE FRONT LEFT AND RIGHT SPRING STRUT .
Refer to REMOVING ENGINE BRIDGE .
Refer to INSTALLING THE CONTROL UNIT BRACKET FOR CYLINDERS 5 TO 8 .
Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
Refer to INSTALLING THE FRONT-END STRUT .
Refer to INSTALLING THE COVER OF THE LEFT DME CONTROL UNIT .
Refer to INSTALLING ACOUSTIC COVER .
Refer to INSTALLING THE CENTER ENGINE COMPARTMENT COVER .
Refer to TAKING HOOD OUT OF THE SERVICE POSITION .
Refer to FILLING AND VENTING THE HIGH-TEMPERATURE COOLANT CIRCUIT .
Refer to CONNECTING ALL BATTERY GROUND LEADS .
Refer to CHECKING/TOPPING UP THE OIL LEVEL IN THE AUTOMATIC TRANSMISSION .
Refer to INSTALLING UNDERBODY PROTECTION AT REAR .
Refer to PLACING THE BRAKE PADS ON THE BRAKE DISK/PUTTING THEM INTO OPERATION .