Remove/install engine with front axle carrier - AR01.10-P-2500ELS
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 212.067/099/167/168/267/299 with ENGINE 276.8
MODEL 218.367/368/967/968 with ENGINE 276.8
MODIFICATION NOTES
| 24.9.14 | Union nut, fuel line to fuel distributor | BA07.03-P-1001-01D |
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Notes on bolted connections with self tapping screws | AH00.00-P-0007-01SF | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on automatic transmission | AH27.19-P-0001-01NKB | ||
| General information on work on gasoline direct injection system | AH07.00-P-2000-01A | ||
| Remove/install | |||
| 1 | Deactivate easy entry/exit feature | Vehicles with code 275 (Memory package (driver's seat, steering column, mirrors)) |
|
| 2 | Bring complete wheels of front axle (27) into the straight-ahead position and fix steering wheel with holding device | ||
| Figure | |||
| 3 | Set DIRECT SELECT gear selector switch to position "N" and release parking brake | ||
| 4 | Detach ground line from battery | AR54.10-P-0003EW | |
| Notes on battery | AH54.10-P-0001-01A | ||
| 5 | Secure vehicle on vehicle lift | AR00.60-P-0100EWS | |
| 6 | Remove bottom engine compartment paneling | AR61.20-P-1105EW | |
| 7 | Drain coolant | AR20.00-P-1142EL | |
| Notes on coolant | AH20.00-N-2080-01A | ||
| 8 | Open grommet (44) and drain off coolant in the low-temperature circuit | ||
| Notes on coolant | AH20.00-N-2080-01A | ||
| 9 | Remove upper engine cover | ||
| 10 | Remove both engine air intake ducts (1) upstream of the air filter housings (2) | ||
| 11 | Remove both air filter housings (2) | AR09.10-P-1150ELS | |
| 12 | Suction refrigerant out of air conditioning | AR83.30-P-1760CW | |
| 13 | Disconnect refrigerant line (3) at engine compartment connecting point and close off openings with plugs | Figure | |
| 14 | Detach vacuum line (7) and place to one side | AR43.05-P-1320EL | |
| 15 | Detach coolant hose (9) and place to one side | ||
| 16 | Detach coolant hose (5) from the connecting point to the low-temperature circuit return line (15) on low-temperature circuit coolant expansion reservoir (6) | ||
| 17 | Detach coolant hose (12) from the connecting point to the charge air cooler circulation pump (17) on low-temperature circuit coolant expansion reservoir (6) | ||
| 18 | Detach coolant hose (10) from the connecting point to the high temperature engine cooling system expansion reservoir (16) | ||
| 19 | Detach coolant hose (13) from the charge air cooler connecting point (20) on charge air cooler (19) | AR20.20-P-7441-01RQ | |
| 20 | Detach coolant hose (11) from the connecting point for the coolant pump (18) | AR20.20-P-7441-01RQ | |
| 21 | Detach coolant hose (4) from the connecting point for coolant - temperature regulator housing (23) | AR20.20-P-7441-01RQ | |
| 22 | Detach coolant hose (24) from the charge air cooler connecting point (21) on charge air cooler (19) | AR20.20-P-7441-01RQ | |
| 23 | Fasten cooler at the upper radiator crossmember and secure against falling down | ||
| 24 | Disconnect engine wiring harness on the vehicle side | AR01.00-P-2410-02ELS | |
| 25 | Relieve fuel pressure over diagnostic socket | AR07.03-P-1460-01VA | |
| *BA07.03-P-1007-01D | |||
| Figure | |||
| 26 | Detach fuel line (8) at fuel distributor and close off with grommets | *BA07.03-P-1001-01D | |
| Figure | |||
| 27 | Detach complete wheels on front axle (27) | ||
| AP40.10-P-4050EW | |||
| 28 | Remove nuts (28) and detach torsion bar linkage (33) from stabilizer bar (30) | AR32.20-P-0300EW | |
| 29 | Remove screw/bolts (34), remove brake caliper (35) from steering knuckles and fasten with attached lines to suspension struts (32) | MODEL 212.067/099/167/168/267/299 with ENGINE 276.8 divided floating caliper brake MODEL 218.367/368/967/968 with ENGINE 276.8 divided floating caliper brake |
AR42.10-P-0070EWC |
| MODEL 212.067/099/167/168/267/299 with ENGINE 276.8 undivided 1-piston floating caliper brake | AR42.10-P-0070EWB | ||
| MODEL 212.067/099/167/168/267/299 with ENGINE 276.8 4-piston fixed-caliper brake MODEL 218.367/368/967/968 with ENGINE 276.8 4-piston fixed-caliper brake |
AR42.10-P-0070EWA | ||
| 30 | Detach electrical line to intelligent servo module for DIRECT SELECT (A80) and unclip on transmission (39) | AR27.19-P-0550EW | |
| 31 | Disconnect electrical line on electrical transmission oil pump (M42) and unclip on transmission (39) | ||
| 32 | Remove heat shield and disconnect electrical connector for transmission control | *BA27.40-P-1014-01A | |
| 33 | Lay electrical wiring harness (38) outside the working area | ||
| 34 | Disconnect electrical connections for NOx sensors | AR07.70-P-0001EL | |
| 35 | Disconnect electrical connections for NOx storage catalytic converter temperature sensor | AR07.70-P-0002EL | |
| 36 | Disconnect exhaust system at center muffler connecting point on rear muffler | AR49.10-P-7100EL | |
| 37 | Detach steering coupling (43) | AR46.10-P-8000EW | |
| 38 | Detach refrigerant line (22) at lower connecting point | ||
| Figure | |||
| 39 | Detach electrical line (29) at rack-and-pinion steering, unclip on front axle carrier (26) and set aside | ||
| 40 | Detach oil line (25) for transmission (39) on connecting point and close openings with grommet | Figure | |
| 41 | Detach level sensor on thrust arm | ||
| 42 | Disconnect electrical connections from left and right rpm sensors and unclip electrical lines from the brackets | AR33.10-P-0100-06CW | |
| 43 | Remove screw/bolts (31) and detach suspension struts (32) from steering knuckles | AR33.10-P-0200EW | |
| 44 | Detach diagonal struts (36) on front axle carrier (26) and place to one side | AR33.10-P-0001EW | |
| 45 | Detach front reinforcement braces from frame floor assembly | AR49.10-P-7100EL | |
| 46 | Support front axle carrier (26) with lifting platform and aggregate mount and secure whole engine transmission unit against slipping and falling down with a tensioning strap | ||
| 47 | Remove screw/bolts (41) and remove rear engine crossmember (40) with rear engine mount.42 | AR22.10-P-1180CW | |
| 48 | Detach propeller shaft from transmission output flange | AR41.10-P-0050EW | |
Otherwise, drivetrain vibrations will occur. |
|||
| 49 | Unscrew screw/bolts on front axle carrier (26) from longitudinal members | AR33.10-P-0001EW | |
| 50 | Lower engine transmission unit with front axle carrier (26) | ||
| 51 | Install in the reverse order | ||
| 52 | Check engine cooling system for leaktightness | AR20.00-P-1010EL | |
| 53 | Check engine cooling system for low-temperature circuit for leaktightness | AR20.00-P-1010EL | |
| 54 | Check transmission oil level and correct if necessary | ENGINE 276.8 in MODEL 212.06/26 with TRANSMISSION 722.96 | AR27.00-P-0270SYZ |
| 55 | Check engine oil level; correct if necessary | ||
| AP18.00-P-0101CWZ | |||
| 56 | Perform wheel alignment check | AR40.20-P-0200EW | |
| 57 | Read out fault memory using the diagnostic system and clear if necessary | ||
| AD00.00-P-2000-04A | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 58 | Carry out an engine test run, checking the engine for proper operation and leaktightness |
INJECTION NOZZLES, INJECTION VALVES, LINES
| Number | Designation | ENGINE 276 | ||
|---|---|---|---|---|
| BA07.03-P-1001-01D | Union nut, fuel line to fuel distributor | Stage 1 | Nm | 15 |
| Stage 2 | ∠° | 90 | ||
INJECTION NOZZLES, INJECTION VALVES, LINES
| Number | Designation | ENGINE 276 | ||
|---|---|---|---|---|
| BA07.03-P-1007-01D | Cap on service connection | Plastic | Nm | 2 |
| Metal | Nm | 15 | ||
HOUSING
| Number | Designation | TRANSMISSION 722.9 | |
|---|---|---|---|
| BA27.40-P-1014-01A | Bolt, heat shield to transmission housing | Nm | 9 |