Filling automatic transmission with transmission oil - AR27.00-P-0270SYZ
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TRANSMISSION 722.96/97
Modification Notes
| 13.08.2018 | Document completely revised. | Operation steps 1 to 25 |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A . | |
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| Risk of Injury caused by scraping or cutting body parts on sharp vehicle parts. | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0005-01A | |
| Risk of Injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil. | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.00-Z-0005-01A | |
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Notes on automatic transmission | AH27.19-P-0001-01NKB | ||
| Fill with transmission oil | |||
| 1 | Lift vehicle with vehicle lift | TRANSMISSION 722.96 in MODEL 204, 205, 207, 212, 216, 217, 218, 221, 222 TRANSMISSION 722.97 in MODEL 205, 212, 217, 218, 222 |
|
| TRANSMISSION 722.96/97 in MODEL 205 | AR00.60-P-1000LW | ||
| TRANSMISSION 722.96 in MODEL 216, 221 | AR00.60-P-1000SX | ||
| TRANSMISSION 722.96/97 in MODEL 217, 222 |
AR00.60-P-1000LF | ||
| Only after repair work on the transfer case (operation steps 2-5) | |||
| 2 | Remove rear engine crossmember | Transmission 722.96/97 in model 205 with engine 276.8 | AR22.10-P-1180LWB |
| Transmission 722.96 in model 217 with engine 276 Transmission 722.96 in model 217, 222 with engine 278 Transmission 722.96 in model 222 with engine 276.8 Transmission 722.96 in model 222 with engine 642 Transmission 722.96 in model 217, 222 with engine 157 |
AR22.10-P-1180LF | ||
| Transmission 722.96 in model 204 with engine 272 Transmission 722.96 in model 204 with engine 642 Transmission 722.96 in model 204 with engine 651 Transmission 722.96 in model 207 with engine 272 Transmission 722.96 in model 212 with engine 276 Transmission 722.96 in model 212 with engine 278 Transmission 722.96 in model 212 with engine 642 Transmission 722.96 in model 218 with engine 276 Transmission 722.96 in model 218 with engine 278 Transmission 722.96 in model 218 with engine 642 Transmission 722.96 in model 218 with engine 276 Transmission 722.96 in model 218 with engine 278 Transmission 722.96 in model 218 with engine 642 Transmission 722.96 in model 218 with engine 651 Transmission 722.96 in model 212 with engine 157 Transmission 722.97 in model 218 with engine 157 |
AR22.10-P-1180CW | ||
| Transmission 722.96 in model 216.38 with engine 273 Transmission 722.96 in model 216.39, 221.094/194 with engine 278 Transmission 722.96 in model 221.08/18 with engine 272 Transmission 722.96 in model 221.08/18 with engine 273 Transmission 722.96 in model 221.08/18 with engine 276 Transmission 722.96 in model 221.08/18 with engine 642 |
AR22.10-P-1180SW | ||
| 3 | Lower transmission/transfer case at rear | If repair work on transfer case has been performed. | |
| 4 | Remove oil filler screw from transfer case. | If repair work on transfer case has been performed. | |
| 5 | Pour prefill quantity (700 ml) into transfer case. | If repair work on transfer case has been performed. | |
| Automatic transmission fluids (ATF) (Specification 236.14) | BB00.40-P-0236-14A | ||
| Automatic transmission fluids (ATF) (Specification 236.15) | BB00.40-P-0236-15A | ||
| Fig 3 | |||
| 6 | Tighten new oil filler screw. | If repair work on transfer case has been performed. | |
TRANSMISSION 722.96 in MODEL 204, 205, 207, 212, 216, 217, 218, 221, 222 |
*BA28.10-P-1005-01E | ||
TRANSMISSION 722.97 in MODEL 212, 217, 218, 222 |
*BA28.10-P-1005-01F | ||
| Filling screw to intermediate housing | |||
| 7 | Install rear engine cross member | If repair work on transfer case has been performed. | |
| Notes on bolted connections with self tapping screws | AH00.00-P-0007-01SF | ||
| Model 205 with engine 274 with transmission 722.96 Model 205 with engine 276 with transmission 722.96 Model 205 with engine 651 with transmission 722.96 |
AR22.10-P-1180LWB | ||
| Model 217 with engine 157 with transmission 722.97 Model 217 with engine 276.8 with transmission 722.96 Model 217 with engine 278 with transmission 722.96 Model 222 with engine 157 with transmission 722.97 Model 222 with engine 276.8 with transmission 722.96 Model 222 with engine 278 with transmission 722.96 Model 222 with engine 642 with transmission 722.96 |
AR22.10-P-1180LF | ||
| Model 204, 207, 212, 218, with engine 276 with transmission 722.96 Model 204, 212, (except 212.098/298) with engine 651 with transmission 722.96 Model 204, 212 with engine 272 with transmission 722.96 Model 204, 212, 218 with engine 642 with transmission 722.96 Model 212 with engine 273 with transmission 722.96 Model 212, 218 with engine 157 with transmission 722.96 Model 212, 218 with engine 278 with transmission 722.96 |
AR22.10-P-1180CW | ||
| Model 216 with engine 273 with transmission 722.96 Model 216 with engine 278 with transmission 722.96 Model 221 with engine 272 with transmission 722.96 Model 221 with engine 273 with transmission 722.96 Model 221 with engine 276 with transmission 722.96 Model 221 with engine 278 with transmission 722.96 Model 221 with engine 642 with transmission 722.96 |
AR22.10-P-1180SW | ||
| 8 | Remove drain screw (3) from transmission. | ||
| 9 | Attach adapter (2) and connect oil dispenser. | ||
| 000 588 17 82 00 Oil Dispenser | WS18.00-P-0066B | ||
| 10 | Pump 6 liters of transmission oil into transmission | ||
Transmission 722.971 Filling capacity |
*BF27.00-P-1001-01C | ||
| 11 | Start engine | ||
| 12 | Determine transmission oil temperature using diagnostic system | ||
| Transmission 722.96 in model 205, 217, 222 Transmission 722.97 in model 205, 217, 222 |
AD00.00-P-2000-04B | ||
| Transmission 722.96 in model 204, 207, 212, 216, 218 Transmission 722.97 in model 212, 218 |
AD00.00-P-2000-04A | ||
| 13.1 | Bring transmission oil temperature to 90 °C/194 °F | If the transmission oil cooler was replaced. |
|
| 13.2 | Bring transmission oil temperature to 45°C/113°F | If the vehicle has no additional transmission cooler has or if this has not been removed or replaced. | |
| 14.1 | Switch off engine and allow transmission oil to cool down. | If the transmission oil cooler was replaced. | |
| 14.2 | Switch off engine. | If the vehicle has no additional transmission cooler has or if this has not been removed or replaced. | |
| 15 | Determine transmission oil temperature using diagnostic system | The transmission oil temperature must not exceed the specified value, because the overflow pipe (1) in the transmission's oil pan is designed for the transmission oil temperature. |
|
| 16 | Start engine and allow to run in selector lever position "P" | ||
| 17 | Pump transmission oil using oil dispenser into transmission using oil dispenser. | ||
| 000 588 17 82 00 Oil Dispenser | WS18.00-P-0066B | ||
If the transmission and the torque converter have been emptied or replaced. If the transmission and the torque converter have been emptied or replaced |
|||
| Refill 4 liters of transmission oil. Automatic transmission fluids (ATF) (Specification 236.14) |
BB00.40-P-0236-14A | ||
| Automatic transmission fluids (ATF) (Specification 236.15) | BB00.40-P-0236-15A | ||
| If the torque converter has not been emptied. | |||
| Refill 2 liters of transmission oil. Automatic transmission fluids (ATF) (Specification 236.14) |
BB00.40-P-0236-14A | ||
| Automatic transmission fluids (ATF) (Specification 236.15) | BB00.40-P-0236-15A | ||
| Correct transmission oil level | |||
| 18 | Shift through "P-R-N-D" several times with the vehicle stationary and the engine idling | ||
| 19 | Run engine in selector lever position P at idle speed. | ||
| 20 | Determine transmission oil temperature using diagnostic system | The transmission oil temperature must not exceed the specified value, because the overflow pipe (1) in the transmission's oil pan is designed for the transmission oil temperature. |
|
| 21 | Disconnect oil dispenser and remove adapter (2). | ||
| 000 588 17 82 00 Oil Dispenser | WS18.00-P-0066B | ||
| 22 | Drain off constant oil stream (arrow a) at specified transmission oil temperature until only drops come out (refer to correct oil filling capacity (arrow b)). | The engine must run at idle speed and the transmission oil temperature must not be above the specified transmission oil temperature, too much transmission oil is drained at a higher transmission oil temperature. If the oil flow after removing the adapter (2) is not constant, Continue with operation step 15 |
|
| 23 | Tighten drain screw (3) | ||
| *BA27.10-P-1001-03D | |||
| 24 | Switch off engine | ||
| 25 | Lower vehicle | Transmission 722.96 in model 204, 205, 207, 212, 216, 217, 218, 221, 222 Transmission 722.97 in model 205, 212, 217, 218, 222 |
|
| Transmission 722.96 in model 205 | AR00.60-P-1000LW | ||
| Transmission 722.96 in model 216, 221 | AR00.60-P-1000SX | ||
| Transmission 722.96 in model 217, 222 | AR00.60-P-1000LF | ||
OIL PAN, AUTOMATIC TRANSMISSION
| Number | Designation | TRANSMISSION 722.9 | |
|---|---|---|---|
| BA27.10-P-1001-03D | Oil drain screw to oil pan | Nm | 22 |
COMPLETE TRANSFER CASE
| Number | Designation | MODEL 204, 205, 207, 212, 216, 217, 218, 221, 222 with TRANSMISSION 722.96 | |
|---|---|---|---|
| BA28.10-P-1005-01E | Filling screw to intermediate housing | Nm | 20 |
COMPLETE TRANSFER CASE
| Number | Designation | TRANSMISSION 722.97 in MODEL 212, 217, 218, 222 | |
|---|---|---|---|
| BA28.10-P-1005-01F | Filling screw to intermediate housing | Nm | 20 |
AUTOMATIC TRANSMISSION
| Number | Designation | TRANSMISSION 722.971 | TRANSMISSION 722.96/972 | ||
|---|---|---|---|---|---|
| BF27.00-P-1001-01C | Filling capacity | with complete refill | Liter | 7, 8 | 9, 7 |
| with oil change | Liter | - | - | ||
| Sheet | BB00.40-P-0236-14A | BB00.40-P-0236-14A | |||
| Sheet | BB00.40-P-0236-15A | BB00.40-P-0236-15A | |||