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Removal [09/2015 - ]: Procedure

  1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  2. DISCHARGE FUEL SYSTEM PRESSURE 

    Refer to PROCEDURE - Step 2

  3. REMOVE COWL TOP VENTILATOR LOUVER RH 

    Refer to PROCEDURE - Step 2

  4. PRECAUTION 
    NOTE:

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Refer to PRECAUTION [09/2015 - ] ).

  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    WARNING:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Refer to INITIALIZATION [09/2015 - ] ).

  6. REMOVE V-BANK COVER SUBASSEMBLY 

    Refer to PROCEDURE - Step 1

  7. REMOVE AIR CLEANER INLET COVER SUBASSEMBLY 

    Refer to PROCEDURE - Step 2

  8. REMOVE ENGINE ROOM SIDE COVER RH 

    Refer to PROCEDURE - Step 7

  9. REMOVE ENGINE ROOM SIDE COVER LH 

    Refer to PROCEDURE - Step 6

  10. REMOVE NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 6

  11. REMOVE NO. 2 ENGINE UNDER COVER 
    1. Remove the 8 bolts and No. 2 engine under cover.
      GTY630512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE FRONT SUSPENSION MEMBER PROTECTOR LOWER 
    1. Remove the 8 bolts and front suspension member protector lower.
      GTY415652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. DRAIN ENGINE OIL 

    Refer to PROCEDURE - Step 1

  14. DRAIN ENGINE COOLANT 

    Refer to PROCEDURE - Step 7

  15. DRAIN AUTOMATIC TRANSMISSION FLUID 

    Refer to PROCEDURE - Step 3

  16. DISCONNECT NO. 1 OIL COOLER INLET HOSE 

    Refer to PROCEDURE - Step 10

  17. DISCONNECT NO. 1 OIL COOLER OUTLET HOSE 

    Refer to PROCEDURE - Step 11

  18. REMOVE FRONT BUMPER COVER 

    (Refer to REMOVAL [09/2015 - ] )

  19. REMOVE FRONT SUSPENSION LOWER CROSSMEMBER 

    Refer to PROCEDURE - Step 17

  20. REMOVE REAR FRAME SIDE RAIL 
    1. Remove the 6 bolts, 4 nuts and 2 rear frame side rails.
      GTY414414Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE NO. 1 AIR CLEANER INLET 

    Refer to PROCEDURE - Step 3

  22. REMOVE INTAKE AIR CONNECTOR PIPE 

    Refer to PROCEDURE - Step 9

  23. REMOVE V-RIBBED BELT 

    See step  5

  24. REMOVE AIR CLEANER ASSEMBLY LH 

    Refer to PROCEDURE - Step 9

  25. REMOVE AIR CLEANER ASSEMBLY RH 

    Refer to PROCEDURE - Step 10

  26. DISCONNECT NO. 1 RADIATOR HOSE 
  27. DISCONNECT NO. 2 RADIATOR HOSE 
  28. REMOVE ENGINE ROOM ECU OUTLET DUCT 
    1. Remove the engine room ECU outlet duct.
      GTY414894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. DISCONNECT NO. 3 FUEL HOSE 

    Refer to PROCEDURE - Step 4

  30. DISCONNECT NO. 1 FUEL PIPE SUBASSEMBLY 

    Refer to PROCEDURE - Step 3

  31. DISCONNECT HOSES AND CONNECTORS 
    1. Remove the engine room ECU cover.
      GTY685893Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the 3 TCM connectors and 4 ECM connectors from the ECU box.
    3. Detach the clamp and disconnect the cooler compressor connector.
      GTY624272Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Detach the clamp and disconnect the 3 connectors with front controller.
      GTY685738Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the bolt and disconnect the ground wire.
      GTY629181Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the 2 nuts and disconnect the wires with No. 1 engine room junction block.
      GTY629180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Disconnect the 2 heater hoses.
      GTY685814Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Disconnect the purge line hose.
      GTY659873Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE FRONT EXHAUST PIPE ASSEMBLY 

    (Refer to REMOVAL [09/2015 - ] )

  33. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUBASSEMBLY 

    Refer to PROCEDURE - Step 22

  34. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY 

    (Refer to REMOVAL [09/2015 - ] )

  35. REMOVE FRONT STABILIZER BAR 

    (Refer to REMOVAL [09/2015 - ] )

  36. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH 

    Refer to PROCEDURE - Step 14

  37. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT LH 

    Refer to PROCEDURE - Step 13

  38. REMOVE STEERING SLIDING YOKE WITH SHAFT SUBASSEMBLY (w/ VGRS) 

    Refer to PROCEDURE - Step 11

  39. REMOVE STEERING SLIDING YOKE WITH SHAFT SUBASSEMBLY (w/o VGRS) 

    Refer to PROCEDURE - Step 11

  40. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/ VGRS) 

    Refer to PROCEDURE - Step 12

  41. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/o VGRS) 

    Refer to PROCEDURE - Step 13

  42. REMOVE POWER STEERING LINK ASSEMBLY (w/ VGRS) 

    Refer to PROCEDURE - Step 23

  43. REMOVE POWER STEERING LINK ASSEMBLY (w/o VGRS) 

    Refer to PROCEDURE - Step 23

  44. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR 

    Refer to PROCEDURE - Step 26

  45. REMOVE EXHAUST MANIFOLD SUBASSEMBLY LH 

    Refer to PROCEDURE - Step 27

  46. DISCONNECT COOLER COMPRESSOR ASSEMBLY 
    1. Remove the 2 bolts, 2 nuts and 2 stud bolts and disconnect the cooler compressor assembly.
      GTY658754Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      It is not necessary to completely remove the cooler compressor assembly. With the hoses connected to the cooler compressor assembly, hang the cooler compressor assembly on the vehicle body with a rope.

  47. DISCONNECT FRONT NO. 2 LOWER SUSPENSION ARM ASSEMBLY 

    (Refer to REMOVAL [09/2015 - ] )

  48. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUBASSEMBLY 

    Refer to PROCEDURE - Step 7

  49. REMOVE ENGINE AND TRANSMISSION 
    1. Place a mark (with spray, etc.) over the front right vehicle side attachment area of the crossmember, which is indicated in the illustration.
      GTY685740Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Place a mark (with spray, etc.) over the front left vehicle side attachment area of the crossmember.
    3. Set an engine lifter underneath the engine.
      NOTE:
      • Place wooden blocks or plate lift attachments so that the engine is level.
      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.
      • Never install attachments to the oil pan of the engine assembly or transmission as doing so may deform the oil pan.
    4. Remove the 6 engine rear mounting member's bolts.
      GTY652886Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 4 bolts shown in the illustration.
      GTY629186Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Operate the engine lifter and slowly remove the engine from the vehicle.
      NOTE:
      • Make sure that the engine is clear of all wiring and hose.
      • While lowering the engine from the vehicle, do not allow it to contact the vehicle.
  50. INSTALL NO. 1 ENGINE HANGER 
    1. Install the 2 No. 1 engine hangers with the 2 bolts as shown in the illustration.
      GTY629187Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      HINT: 

      No. 1 engine hanger 12281-38150
      Bolt 90119-14120
    2. Attach an engine sling device and hang the engine with a chain block.
      GTY409598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      When hanging the engine, make sure to hang the engine with the sling device's hanging angle at 50° or less. If not, the engine or No. 1 engine hangers may be damaged.

  51. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE 
    1. Remove the engine oil level dipstick.
      GTY414763Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and engine oil level dipstick guide.
  52. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 

    Refer to PROCEDURE - Step 24

  53. REMOVE EXHAUST MANIFOLD SUBASSEMBLY RH 

    Refer to PROCEDURE - Step 25

  54. REMOVE OIL COOLER TUBE 

    Refer to PROCEDURE - Step 9

  55. REMOVE NO. 3 EXHAUST MANIFOLD HEAT INSULATOR 

    Refer to PROCEDURE - Step 5

  56. REMOVE ENGINE WIRE 
    1. for Engine LH Side:
      1. Disconnect the camshaft timing control valve connector.
        GTY685976Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Disconnect the 4 ignition coil connectors.
      3. Disconnect the 2 VVT sensor connectors.
      4. Disconnect the fuel pump connector (for high pressure).
      5. Disconnect the No. 8 engine wire connector.
      6. Remove the 2 bolts and disconnect the clamp and 2 clamp brackets.
      7. Disconnect the engine coolant temperature sensor connector.
        GTY651474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      8. Disconnect the oil pressure switch connector.
      9. Disconnect the 2 camshaft timing control motor connectors (for Bank 1).
      10. Remove the 3 bolts and disconnect the 3 clamps and ground wire.
      11. Remove the bolt and clamp bracket.
    2. for Engine RH Side:
      1. Disconnect the camshaft timing control valve connector.
        GTY685888Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Disconnect the 4 ignition coil connectors.
      3. Disconnect the 2 VVT sensor connectors.
      4. Disconnect the fuel pump connector (for high pressure).
      5. Disconnect the engine wire connector.
      6. Disconnect the 2 camshaft timing control motor connectors (for Bank 2).
      7. Disconnect the camshaft position sensor connector.
      8. Remove the nut and disconnect the generator wire and connector.
      9. Remove the nut and disconnect the starter wire and connector.
      10. Disconnect the crankshaft position sensor connector.
      11. Disconnect the engine oil level sensor connector.
      12. Remove the 3 bolts and disconnect the 3 clamp brackets and 2 clamps.
    3. Disconnect the throttle body connector.
    4. Disconnect the 4 injector driver connectors as shown in the illustration.
      GTY135344Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Disconnect the purge VSV connector.
      GTY624267Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Disconnect the intake air control valve actuator connector.
    7. Remove the 2 bolts and disconnect the 2 clamp brackets and clamp.
    8. Remove the 4 nuts and engine wire.
  57. REMOVE STARTER ASSEMBLY 

    Refer to PROCEDURE - Step 6

  58. REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT 

    Refer to PROCEDURE - Step 13

  59. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY 

    Refer to PROCEDURE - Step 14

  60. REMOVE DRIVE PLATE AND RING GEAR SUBASSEMBLY 
    1. Using SST, hold the crankshaft.
      GTY102768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09213-54015 
        1. 90119-08216
      • SST: 09330-00021 
    2. Remove the 10 bolts, rear spacer plate, drive plate and ring gear SUBASSEMBLY and crankshaft position sensor rotor.
      GTY279694Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. REMOVE FRONT SUSPENSION CROSSMEMBER SUBASSEMBLY 
    1. Remove the 2 nuts, then remove the front suspension crossmember SUBASSEMBLY from the engine.
      GTY288161Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. INSTALL ENGINE ON ENGINE STAND 
    1. Install the engine onto an engine stand with the bolts.
      NOTE:
      • Pay attention to the angle of the sling device as the engine assembly or No. 1 engine hangers may be damaged or deformed if the angle is incorrect.
      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.
    2. Remove the 2 bolts and 2 No. 1 engine hangers.
  63. REMOVE ENGINE MOUNTING SPACER 
    1. Remove the 2 engine mounting spacers.
      GTY655449Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. REMOVE FRONT ENGINE MOUNTING INSULATOR 

    HINT: 

    Perform this procedure only when replacement of the front engine mounting insulator is necessary.

    GTY677352Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the 2 nuts and 2 front engine mounting insulators.
  65. REMOVE GENERATOR ASSEMBLY 

    Refer to PROCEDURE - Step 16

  66. REMOVE ENGINE MOUNTING DAMPER 
    1. Remove the 2 nuts and 2 engine mounting dampers.
      GTY414761Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  67. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH 
    1. Remove the 6 bolts and front No. 1 engine mounting bracket RH.
      GTY414889Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  68. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH 
    1. Remove the 6 bolts and front No. 1 engine mounting bracket LH.
      GTY414759Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  69. REMOVE INJECTOR DRIVER 

    Refer to PROCEDURE - Step 15

  70. REMOVE NO. 1 ENGINE COVER 
  71. REMOVE NO. 2 ENGINE COVER 

    Refer to PROCEDURE - Step 17

  72. REMOVE WATER BY-PASS PIPE SUBASSEMBLY 

    Refer to PROCEDURE - Step 16

  73. REMOVE VENTILATION HOSE 
  74. REMOVE THROTTLE BODY ASSEMBLY 

    Refer to PROCEDURE - Step 9

  75. REMOVE INTAKE MANIFOLD 

    Refer to PROCEDURE - Step 18

  76. REMOVE NO. 1 ENGINE COVER SUBASSEMBLY 

    Refer to PROCEDURE - Step 5

  77. REMOVE NO. 2 ENGINE COVER SUBASSEMBLY 

    Refer to PROCEDURE - Step 6

  78. REMOVE NO. 2 ENGINE COVER SUBASSEMBLY LH 

    Refer to PROCEDURE - Step 7

  79. REMOVE NO. 3 COVER SUBASSEMBLY 

    Refer to PROCEDURE - Step 4

  80. REMOVE FUEL TUBE SUBASSEMBLY 

    Refer to PROCEDURE - Step 5

  81. REMOVE FUEL DELIVERY PIPE (for Port Injection) 

    Refer to PROCEDURE - Step 6

  82. REMOVE FUEL INJECTOR ASSEMBLY (for Port Injection) 

    Refer to PROCEDURE - Step 7

  83. REMOVE ENGINE COVER SUBASSEMBLY 

    Refer to PROCEDURE - Step 4

  84. REMOVE FUEL PRESSURE PULSATION DAMPER ASSEMBLY 

    Refer to PROCEDURE - Step 5

  85. REMOVE NO. 2 FUEL PIPE SUBASSEMBLY 

    Refer to PROCEDURE - Step 3

  86. REMOVE NO. 3 FUEL PIPE SUBASSEMBLY 

    Refer to PROCEDURE - Step 2

  87. REMOVE FUEL PUMP ASSEMBLY (for High Pressure) 

    Refer to PROCEDURE - Step 6

  88. REMOVE NO. 4 FUEL PIPE SUBASSEMBLY 

    Refer to PROCEDURE - Step 8

  89. REMOVE FUEL DELIVERY PIPE (for Direct Injection) 

    Refer to PROCEDURE - Step 11

  90. REMOVE NO. 2 FUEL DELIVERY PIPE (for Direct Injection) 

    Refer to PROCEDURE - Step 10

  91. REMOVE FUEL INJECTOR ASSEMBLY (for Direct Injection) 

    Refer to PROCEDURE - Step 12

  92. REMOVE SEPARATOR CASE 

    Refer to PROCEDURE - Step 7

  93. REMOVE ENGINE WIRE 
    1. Disconnect the 4 knock sensor connectors.
      GTY414890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and engine wire.
  94. REMOVE NO. 4 ENGINE COVER SUBASSEMBLY 
    1. Remove the No. 4 engine cover SUBASSEMBLY.
      GTY685859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  95. REMOVE NO. 2 IDLER PULLEY SUBASSEMBLY 
    1. Remove the bolt and No. 2 idler pulley SUBASSEMBLY.
      GTY275140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  96. REMOVE NO. 1 IDLER PULLEY SUBASSEMBLY 
    1. Remove the bolt and No. 1 idler pulley SUBASSEMBLY.
      GTY630894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  97. REMOVE WATER PUMP PULLEY 

    Refer to PROCEDURE - Step 18

  98. REMOVE WATER INLET HOUSING 

    Refer to PROCEDURE - Step 17

  99. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 4

  100. REMOVE ENGINE OIL LEVEL SENSOR 

    Refer to PROCEDURE - Step 7

  101. REMOVE ENGINE COOLANT TEMPERATURE SENSOR 

    Refer to PROCEDURE - Step 3

  102. REMOVE KNOCK SENSOR 

    Refer to PROCEDURE - Step 8

  103. REMOVE IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 20

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