Install engine

• Position the lifting table (1) with the engine under the vehicle.

  The marks made during removal (arrows) on the workshop floor are used as positioning aid.

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  WARNING: Vehicle may slip off the vehicle hoist if the vehicle hoist is handled incorrectly  .
  Danger! Immobilization period-threatening injuries! 

  • Observe safety instructions on raising the vehicle using a vehicle hoist.
  • For additional information see: RAISING THE VEHICLE WITH A VEHICLE LIFT) .

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• Lower the vehicle carefully  and if necessary, correct  the positioning of the lifting table.
• Replace screws (1).

  Parts:  Screws

• Tighten down screws (1).
  TIGHTENING TORQUE SPECIFICATIONS
  
  

  Transmission mounting
  M10 Replace screws.	Joining torque	40 Nm
  	Angle of rotation	90°

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• Replace screws (1).

  Parts:  Screws

• Tighten down screws (1).
  TIGHTENING TORQUE SPECIFICATIONS
  
  

  Right engine mount to cylinder head
  M10 Replace screws.	Joining torque	40 Nm
  	Angle of rotation	90°

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  WARNING: Car may slip off the vehicle hoist if the weight is distributed unevenly  .
  Danger! Immobilization period-threatening injuries! 

  • Ensure there is a specific weight compensation on the car.
• Take weight compensation (1) off of vehicle.
• Lower the lifting table (2) and set aside.

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• Insert and install the ground strap (2).
• Tighten down screw (1).
  TIGHTENING TORQUE SPECIFICATIONS
  
  

  Ground strap to transmission
  M8	tightening torque	19 Nm

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• Connect the vacuum line (2) and lock.
• Ensure that locks (1) engage audibly.

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• Insert the coolant line (1) in the holder (3) and install it.
• Insert the coolant line (1) in the auxiliary coolant pump (2) and lock it.

  Make sure that the coolant line (1) engages audibly.

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• Feed in the wiring harness section (3) and position.
• Secure clamps (2).
• Connect connectors (1) and lock.
• Make sure the connector (1) engages audibly.

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• Slide out and remove the battery tray (4).
• Insert and install the coolant line (2) on the battery tray (4).
• Secure clamps (1).
• Tighten down screws (3).
  TIGHTENING TORQUE SPECIFICATIONS
  
  

  Battery tray
  M8	tightening torque	19 Nm

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• Insert and install the battery positive terminal (2) and auxiliary terminal for jump starting (3).
• Tighten nuts (1).
  TIGHTENING TORQUE SPECIFICATIONS
  
  

  Positive battery cable to positive battery terminal
  M8	Tightening torque	15 Nm

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• Feed in and install coolant line (1).
• Make sure that the coolant line (1) engages audibly.

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• Connect and lock coolant line (1).
• Make sure that the coolant line (1) engages audibly.

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• Connect and lock coolant line (2).
• Make sure that the coolant line (2) engages audibly.
• Connect connectors (1) and lock.
• Make sure the connector (1) engages audibly.

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• Replace seals (1).

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• Connect transmission oil lines (2).
• Tighten the bolt (1).
  TIGHTENING TORQUE SPECIFICATIONS
  
  

  Transmission oil line to transmission
  M 8	tightening torque	19 Nm

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• Guide out and remove special tools 0 496 565 (13 5 160) and 0 496 568 (13 5 162)  .

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• Insert and install the tank vent line (4).
• Make sure that the lock (3) snaps in audibly.
• Guide the fuel delivery line (2) in and install.
• Make sure that the lock (1) snaps in audibly.

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• Connect and lock coolant line (1).
• Make sure that the coolant line (1) engages audibly.

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• Use standard tools to guide out and remove the coolant lines (2) and air conditioning compressor.
• Replace sealing ring (1).

  Parts:  Sealing ring

• Insert and install the sealing ring (1) on the refrigerant line (2).

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• Insert and install the coolant lines (3).
• Tighten down screws (2).
  TIGHTENING TORQUE SPECIFICATIONS
  
  

  Refrigerant lines to air-conditioning compressor
  M8 Replace sealing rings.	Tightening torque	19 Nm

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• Connect connectors (1) and lock.
• Make sure the connector (1) engages audibly.
• Open the weld seam (1) with a conventional tool.
• Remove ribbon clamp (2).
• Replace the (2) ribbon clamp.

  Parts:  Ribbon cable clamp

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• Tighten the ribbon clamp (1).

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Follow-up work 

• Refer to PARTIALLY INSTALLING THE LEFT OUTPUT SHAFT .
• Refer to PARTIALLY INSTALLING RIGHT OUTPUT SHAFT .
• Refer to INSTALLING THE PRESSURE PIPE BETWEEN THE THROTTLE BODY AND THE CHARGE AIR COOLER .
• Refer to INSTALLING THE RIGHT CHARGE AIR DUCT BETWEEN THE EXHAUST TURBOCHARGER AND THE CHARGE AIR COOLER .
• Refer to MOUNTING AND SECURING THE COMPLETE FRONT AXLE .
• Refer to SECURING THE MOUNTED PART ON THE FRONT AXLE SUPPORT .
• Refer to SECURING THE STEERING SHAFT AT THE BOTTOM ON THE STEERING GEAR .
• Refer to ATTACHING CONNECTOR AT STEERING GEAR .
• Refer to FASTENING THE RUBBER MOUNT ON THE FRONT AXLE SUPPORT .
• Refer to SECURING THE ANTI-ROLL BAR ON THE LEFT AND RIGHT ON THE ANTI-ROLL BAR LINK .
• Refer to WITH RIGHT INSTALLATION: FASTENING THE CABLE FOR THE RIDE HEIGHT SENSOR .
• Refer to CONNECTING PURGE AIR LINE .
• Refer to INSTALLING STARTER MOTOR .
• Refer to INSTALLING THE CONNECTING SUPPORT ON THE TUNNEL AT FRONT AND REAR .
• Refer to INSTALLING THE CROSS-MEMBER WITH TORSION STRUTS .
• Refer to INSTALLING THE FRONT RIGHT WHEEL ARCH COVER .
• Refer to PARTIALLY INSTALLING THE FRONT WHEEL ARCH COVER .
• Refer to ATTACHING THE FRONT LEFT WHEEL .
• Refer to INSTALLING THE FRONT RIGHT WHEEL .
• Refer to REMOVING COOLANT RADIATOR ATTACHMENT ON THE LEFT AND RIGHT .
• Refer to REMOVING FRONT CROSS CONNECTION .
• Refer to REMOVING THE LOCATING PINS .
• Refer to INSTALLING FAN COWL WITH ELECTRIC FAN .
• Refer to INSTALLING FRONT CROSS CONNECTION .
• Refer to TOPPING UP THE MOTOR OIL .
• Refer to INSTALLING THE OIL FILLER CAP .
• Refer to FILLING THE COOLANT CIRCUIT WITH THE VACUUM FILLING EQUIPMENT .
• Refer to EVACUATE AND CHARGE CONDITIONING .
• Refer to INSTALLING E-BOX .
• Refer to INSTALLING THE SYSTEM BATTERY .
• Refer to INSTALLING THE UPPER FIREWALL COVER PANEL .
• Refer to CONNECTING THE BATTERY EARTH LEAD .
• Refer to INSTALLING INTAKE SILENCER HOUSING .
• Refer to INSTALLING THE INTAKE MANIFOLD FOR THE INTAKE FILTER HOUSING .
• Refer to INSTALLING ACOUSTIC COVER .
• Refer to INSTALLING THE STRUT BRACE .
• Refer to AIR BLEEDING THE COOLANT CIRCUIT .
• Refer to CHECKING ENGINE OIL LEVEL .
• Refer to CHECKING/TOPPING UP OIL LEVEL IN AUTOMATIC TRANSMISSION (AISIN GA8G45) .
• Refer to INSTALLING THE FRONT UNDERBODY PROTECTION .
• Refer to TAKING HOOD OUT OF THE SERVICE POSITION .