Section 186 (Automatic Transmission (Aw50-42) - Removal And Installation)
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2006 Volvo S80, 2005 Volvo S80, 2004 Volvo S80, 2003 Volvo S80, and 2002 Volvo S80. However, it is still accessible from the selected car via links, so may be relevant.
- Transmission
- Test Drive Form, AW 50-42 automatic transmission, description
- Transmission, removing
- Notes
- Disconnecting the battery lead
- Removing engine compartment components
- Removing the upper torque rod
- Removing the coolant hose from the heater unit
- Blocking the hose between the brake fluid reservoir and the clutch master cylinder
- Removing the gear cables from the levers and attachments on the gearbox
- Removing the mounting screws from the gearbox
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing splash guards
- Removing components around the sub-frame
- Removing links, tie rod and bolt for the drive shaft
- Removing the nut from the ball joint (both sides)
- Removing the screws from the sub-frame support plates (both sides)
- Removing stub axle from the control arm
- Removing the drive shaft from the stub axle (right-hand side)
- Removing the sealing ring for the CV joint housing from the stub axle
- Removing the cap for the drive shaft support bearing
- Pressing up the sub-frame on the right-hand side
- Removing the screws for the torque rod from the gearbox
- Removing the cross members
- Removing the bracket for the power supply cable for the heated oxygen sensor (HO2S) from the sub-frame
- Removing the left drive shaft from the gearbox
- Removal of the front propeller shaft, (Only applies to AWD)
- Removing bevel gear
- Removing the screw for the rear engine pad
- Removing the rear engine mounting
- Lowering the engine and transmission
- Preparations when removing gearbox
- Installing fixture to mobile jack
- Removing the gearbox
- Transmission, installing
- Notes
- Checking before installing
- Adjust the position of the engine / transmission
- Install and tighten the screws for the transmission
- Install the torque converter screws
- Install the sub-frame components
- Lift up the engine and transmission to the horizontal position
- Install the rear engine mounting
- Install the sub-frame on the bodywork
- Install the left drive shaft on the transmission, the wheel spindle and the control arm
- Install the right drive shaft in the transmission, the wheel spindle and the control arm
- Install and tighten the sub-frame screws
- Install the oil pipe on the transmission
- Install and tighten the suspension components (both sides)
- Tighten the ball joint pinion
- Install new lock nuts on the steering gear
- Tighten the screw for the rear engine pad
- Reinstall the exhaust pipe
- Install the exhaust pipe on the turbocharger (TC)
- Install the screws for the bracket for the heated oxygen sensor (HO2S) cable
- Reinstall the front cross member
- Install the screw for the front engine pad and the torque rod mounting in the sub-frame
- Install the screw for the ground lead and the cable conduit
- Lower the car. Remove the lifting beam from the engine
- Install the remaining screws for the transmission and starter motor
- Install the dip stick pipe and the ground lead on the transmission
- Install the transmission cable on the transmission and the lever
- Install the charge air pipe on the charge air cooler (CAC). Connect the upper oil hose to the oil cooler
- Install the air cleaner (ACL) and the upper torque rod in the engine compartment
- Finishing work