Retrofit Digital Tachograph (DTCO), 2ND Generation In Roof Lining At Front - An54.61-D-2003TS

Model 907 with transmission 722.9 

with code ZG1 (Engageable all-wheel drive) 

except code J4V (Pre-installation of EU intelligent tachograph) 

except code JD2 (Tachograph digital EC with rpm + aux-recorder) 

except code JD6 (Intelligent tachograph, EU) 

except code JV6 (Tachograph pre-installation kit) 

Model 907 with transmission 722.9 

with code ZG3 (Engageable all-wheel drive with gear reduction) 

except code J4V (Pre-installation of EU intelligent tachograph) 

except code JD2 (Tachograph digital EC with rpm + aux-recorder) 

except code JD6 (Intelligent tachograph, EU) 

except code JV6 (Tachograph pre-installation kit) 

Shown on model 907 with code F61 (Inside rearview mirror) and code JA9 (Traffic Sign Assist) 

Shown on model 907 with code FF8 (1-DIN slot at front under roof lining) 

Shown on model 907.6 except code S23 (Front passenger bench seat) with code H00 (Hot air duct to passenger compartment) 

Shown on model 907.6 with code S23 (Front passenger bench seat) and with code H00 (Hot air duct to passenger compartment) 

Shown on model 907.6 with code H00 (Hot air duct to passenger compartment) 

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Notes on carrying out repair work in the vehicle interior		AH68.00-N-0001-01S
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Check
1	Check delivery condition of 2nd generation DTCO (7).	The serial number and information regarding the manufacturer and device type on the identification plate must match the information on the delivery note. The lead seal of the 2nd generation DTCO (7) and the lead seal (8) of the battery compartment (9) must be intact. If the lead seal of the 2nd generation DTCO (7) or the lead seal (8) of the battery compartment (9) is damaged, ↓ order a new 2nd generation DTCO (7). Return damaged 2nd generation DTCO (7).
	Remove
2.1	Remove driver seat.	Model 907 except code SR8 (Driver's seat rotating frame)
			AR91.10-D-1000TS
2.2	Remove turn plate with installed driver's seat.	Model 907 with code SR8 (Driver's seat rotating frame)
		Do not separate driver's seat from turn plate.	AR91.10-D-1456TS
3	Remove seat base cover from driver's seat.	Model 907
4	Remove control unit holder (51).	Model 907 If control unit holder (51) is installed. To do so, remove nut (52). Position control unit holder (51) so that ground points are accessible. The number of control units varies depending on the vehicle equipment. If control units are installed in control unit holder (51): ↓ Unclip control units. Do not disconnect plugs of control units.
5	Remove front passenger side fuse and relay module.
		Do not disconnect relays, fuses and plugs of fuse and relay module.	AR54.15-D-0004TS
6	Remove front floor coverings.
		Model 907	AR68.80-D-0006TSR
7	Remove trim from left of instrument panel.
		Do not remove defroster vent.	AR83.10-D-4719TS
8	Remove A-pillar trim at bottom right.
		Model 907	AR68.30-D-0012TSR
9	Remove cover (10).	Model 907.6/7 with code H00 (Hot air duct to passenger compartment)
10	Fold seat cushion padding forward.	Model 907 with code S23 (Front passenger bench seat)
11.1	Remove air duct (12).	Model 907.6/7 with code H00 (Hot air duct to passenger compartment) except code S23 (Front passenger bench seat) For this purpose, remove nuts (11).
11.2	Remove air ducts (12, 13).	Model 907.6/7 with code H00 (Hot air duct to passenger compartment) and code S23 (Front passenger bench seat) For this purpose, remove nuts (11).
12	Remove air duct (15).	Model 907.6/7 with code H00 (Hot air duct to passenger compartment)
13	Remove cable duct (17).	Model 907
		To do so, remove nuts (16). S M6	*BA00.10-N-1002-01A
14	Remove battery cover (19).	Model 907 To do so, remove screws (18).
15	Release seat base (14) of front passenger bench seat.	Model 907
			AR91.10-D-3523TS
16	Release cover (20).	Model 907 Release cover (20) using a suitable screwdriver (arrows). Release cover (20) until wiring harness can be routed.
17	Remove instrument cluster.
			AR54.30-D-6016TS
18	Remove A-pillar trims at top.
			AR68.30-D-4051TS
19	Remove cover (2).	Model 907 with code FF8 (1 device installation frame at front under roof lining) Cover (2) is no longer required and must be handed over to the customer or disposed of properly following consultation with the customer.
20	Remove front overhead control panel.
			AR82.20-D-1100TS
21	Unclip covers (3, 4).
22	Remove front roof lining.	Model 907 except code FF8 (1 -DIN slot at front under headliner)
			AR68.30-D-7607TS
	Install
23	Retrofit antenna for 2nd generation DTCO (7).		AN54.61-D-2002-01TS
		Cleaner	*BR00.45-Z-1025-04A
24	Retrofit wiring harness for 2nd generation DTCO (7).	Model 907	AN54.61-D-2002-03TS
	Overview of wiring diagrams for electrical system, equipment and instruments	Model 907	PE54.00-D-1100LAA
	Overview of wiring diagrams for electrical system, equipment and instruments
	Assignment of passenger-side footwell fuse and relay module		GF54.15-D-1256-28TSA
		M6	*BA00.10-N-1002-01A
25	Retrofit wiring harness for parameterizable special module (PSM).	Model 907 with code ED5 (Parameterizable special module) or code ED8 (Pre-installation for electrics, parameterizable special module) tachograph)	AN54.61-D-2002-08TS
	Remove
26	Raise vehicle. Special instructions for lifting and supporting vehicle		AH00.60-N-0100-01TS
			AR00.60-D-1000-04TS
27.1	Remove underbody paneling.	Model 907 with code XM1 (Noise abatement measures)
			AR61.30-D-1001TS
	Install		AR61.20-D-1105TS
28	Install rotational speed sensor for 2nd generation DTCO (7).	Model 907	AN54.61-D-2002-02TS
		Screw, tachograph rotational speed sensor to transmission housing	*BA54.61-N-1001-01TS
		Long-life grease	*BR00.45-Z-1001-06A
29	Lower vehicle.
Warning	Risk of injury  caused by slipping when clamping blade in the multicutter and by splinters when cutting out bonded windows	Wear protective gloves and safety glasses.	AS65.00-Z-0003-01A
Caution	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.	AS00.00-Z-0017-01A
30	Prepare roof lining and retrofit holder.	Deburr repair panels. Model 907 except code FF8 (1 -DIN slot at front under headliner)
		Do not yet install device installation frame (5).	AN54.61-D-2003-01TS
		Commercially available devices/tools  Oscillation saw Blind rivet nut pliers
31	Install front roof lining.	Model 907 except code FF8 (1 -DIN slot at front under headliner)
32	Retrsofit device installation frame (22) in roof lining at front.	Model 907 except code FF8 (1 -DIN slot at front under headliner)	AN54.61-D-2003-01TS
33	Install device installation frame (5).	To do so, insert the device installation frame (5) into the frame (23) and bend over the shackles (arrows) until the device installation frame (5) can no longer be moved.
34	Subsequently connect and install 2nd generation DTCO (7).	If the buffer battery is not OK or the manufacturing date (21) is older than 12 months, ↓ replace buffer battery.	AN54.61-D-2002-04TS
		Remove/install backup battery for digital tachograph	AR54.61-D-0009TS
		When replacing the buffer battery, the power supply from the vehicle must be guaranteed. Otherwise, it is not possible to commission th 2nd generation DTCO (1).
35	Install front overhead control panel.
			AR82.20-D-1100TS
36	Clip in covers (3, 4).
	Install A-pillar trims at top.
			AR68.30-D-4051TS
38	Install instrument cluster.
			AR54.30-D-6016TS
39	Attach fuse and relay module on passenger side.
			AR54.15-D-0004TS
40	Install trim on left of instrument panel.
		Do not remove defroster vent.	AR83.10-D-4719TS
41	Install A-pillar trim at bottom right.
		Model 907	AR68.30-D-0012TSR
42	Attach cover (20).	Model 907
43	Attach seat base (14) of front passenger bench seat.	Model 907 with code S23 (Front passenger bench seat)
44	Install battery cover (19).	Model 907 To do so, tighten the screws (18).
45	Install cable duct (17).	Model 907
		M6	*BA00.10-N-1002-01A
46	Install air duct (15).	Model 907.6/7 with code H00 (Hot air duct to passenger compartment)
47.1	Install air ducts (12, 13).	Model 907.6/7 with code H00 (Hot air duct to passenger compartment) and code S23 (Front passenger bench seat)
		M6	*BA00.10-N-1002-01A
47.2	Install air duct (12).	Model 907.6/7 with code H00 (Hot air duct to passenger compartment) except code S23 (Front passenger bench seat)
		M6	*BA00.10-N-1002-01A
48	Fold back seat cushion padding and latch into place.	Model 907 with code S23 (Front passenger bench seat)
49	Install cover (10).	Model 907.6/7 with code H00 (Hot air duct to passenger compartment)
50	Install front floor coverings.
		Model 907	AR68.80-D-0006TSR
51	Attach control unit holder (51).	Do not kink subharness during installation of control unit holder (51) and ensure that it is routed free of chafing. This prevents damage. To do so, attach nut (52). The number of control units varies depending on the vehicle equipment.
		M6 If control units are installed in control unit holder (51): ↓ Clip in control units.	*BA00.10-N-1002-01A
52	Install seat base cover of driver's seat.	Model 907
53.1	Install driver seat.	Model 907 except code SR8 (Driver's seat rotating frame)
			AR91.10-D-1000TS
53.2 1 1	Install turn plate with driver's seat attached.	Model 907 with code SR8 (Driver's seat rotating frame)
			AR91.10-D-1456TS
54	Enter special equipment into online vehicle data card.	Designation of affected special equipment code JD6 (EU intelligent tachograph) and code H1B (Tachograph controls at front under headliner). Remove existing code FF8 (1-DIN slot at front under headliner). Attach note "Digital tachograph retrofitted as per AN54.61-D-2003TS " under field organization texts to KG54.
55	Enter note in online vehicle data card.	Attach note "Info on diagnosis with retrofitted digital tachograph: different ground point (MWH cockpit ground point (W1/4)) usee for standard equipment" under field organization texts to KG54.
56	Carry out SCN coding on electronic ignition lock control unit (EZS).
		Do not yet remove vehicle diagnosis system.	AR54.21-D-0015TS
57	Carry out SCN coding on instrument cluster (IC) control unit.
			AR54.21-D-0015TS
58	Tachograph inspection to be carried out by authorized personnel.	When doing so, observe operator's manual included with 2nd generation DTCO (7). Observe national legal requirements for tachograph testing. In the Federal Republic of Germany, perform the tachograph inspection as per Art. 57b of the German Regulations Authorizing the Use of Vehicles for Road Traffic (StVZO).
59	Add variable product data (VPD) in Vehicle Documentation System (VeDoc).	Enter new serial number of 2nd generation DTCO (7), rotational speed sensor and lead seal of rotational speed sensor by means of unique VPD ID. Write permissions are required to add the VPD ID. VPD identification "SCN digital tachograph": 30047
60.1	Install underbody paneling.	Model 907 with code XM1 (Noise abatement measures)
			AR61.30-D-1001TS
			AR61.20-D-1105TS
61	Place operator's manual of 2nd generation DTCO (7) in vehicle.

HEADLESS SCREWS/BOLTS: SCREWS/BOLTS AND NUTS, COARSE-PITCH THREAD

HEADLESS SCREWS/BOLTS: SCREWS/BOLTS AND NUTS, COARSE-PITCH THREAD

DIGITAL TACHOGRAPH