Retrofit Digital Tachograph (DTCO), 2ND Generation In Instrument Panel - An54.61-D-2005TS

Model 907 with transmission 722.9 

with code ZG1 (Engageable all-wheel drive) 

except code J4V (Pre-installation of EU intelligent tachograph) 

except code JD2 (Tachograph digital with rpm + aux-recorder) 

except code JD6 (Intelligent tachograph, EU) 

except code JV6 (Tachograph pre-installation kit) 

Model 907 with transmission 722.9 

with code ZG3 (Engageable all-wheel drive with gear reduction) 

except code J4V (Pre-installation of EU intelligent tachograph) 

except code JD2 (Tachograph digital with rpm + aux-recorder) 

except code JD6 (Intelligent tachograph, EU) 

except code JV6 (Tachograph pre-installation kit) 

Shown on model 907 with code F61 (Inside rearview mirror) and code JA9 (Traffic Sign Assist) 

Shown on model 907.6 except code S23 (Front passenger bench seat) with code H00 (Hot air duct to passenger compartment) 

Shown on model 907.6 with code S23 (Front passenger bench seat) and with code H00 (Hot air duct to passenger compartment) 

Shown on model 907.6 with code H00 (Hot air duct to passenger compartment) 

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Notes on carrying out repair work in the vehicle interior		AH68.00-N-0001-01S
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Check
	Check delivery condition of 2nd generation DTCO (7).	Information regarding the manufacturer and device type and the serial number on the identification plate must match the information on the delivery note. The lead seal of the 2nd generation DTCO (7) and the lead seal (8) of the battery compartment (9) must be intact. If the lead seal of the 2nd generation DTCO (7) or the lead seal (8) of the battery compartment (9) is damaged, ↓ order a new 2nd generation DTCO (7). Return damaged 2nd generation DTCO (7).
	Remove
2.1	Remove driver seat.	Model 907 except code SR8 (Driver's seat rotating frame)
			AR91.10-D-1000TS
2.2	Remove turn plate with installed driver's seat.	Model 907 with code SR8 (Driver's seat rotating frame)
		Do not separate driver's seat from turn plate.	AR91.10-D-1456TS
3	Remove seat base cover from driver's seat.	Model 907
4	Remove control unit holder (51).	Model 907 If control unit holder (51) is installed. To do so, remove nut (52). Position control unit holder (51) so that ground points are accessible. The number of control units varies depending on the vehicle equipment. If control units are installed in control unit holder (51): ↓ Unclip control units. Do not disconnect plugs of control units.
5	Remove front passenger side fuse and relay module.
			AR54.15-D-0004TS
		Do not disconnect relays, fuses and plugs of fuse and relay module.
6	Remove front floor coverings.
		Model 907	AR68.80-D-0006TSR
7	Remove trim from left of instrument panel.
			AR83.10-D-4719TS
		Do not remove defroster vent.
8	Remove A-pillar trim at bottom right.
		Model 907	AR68.30-D-0012TSR
9	Remove trim (1).	If trim (1) is installed. To do this, remove screws (2).
10.1	Remove stowage compartment in instrument panel lower part on front passenger side.	Model 907 with code FJ4 (Stowage compartment under cockpit) except code J2B (Tachograph controls under instrument panel, passenger side)
		The stowage compartment is no longer required and must be handed over to the customer or disposed of properly following consultation with the customer.	AR68.10-D-1610TS
10.2	Remove bottom trim for instrument panel on front passenger side.	Model 907 except code FJ4 (Stowage compartment under cockpit) except code J2B (Tachograph controls under instrument panel, passenger side)
		The trim is no longer required and must be handed over to the customer or disposed of properly following consultation with the customer.	AR68.10-D-1502TSF
11	Remove lower cover on instrument panel on front passenger side.	Model 907 except code J2B (Tachograph controls under instrument panel, passenger side)
		The cover is no longer required and must be handed over to the customer or disposed of properly following consultation with the customer.	AR68.10-D-1504TS
12	Remove cover (10).	Model 907.6/7 with code H00 (Hot air duct to passenger compartment)
13	Fold seat cushion padding forward.	Model 907 with code S23 (Front passenger bench seat)
14.1	Remove air duct (12).	Model 907.6/7 with code H00 (Hot air duct to passenger compartment) except code S23 (Front passenger bench seat) For this purpose, remove nuts (11).
14.2	Remove air ducts (12, 13).	Model 907.6/7 with code H00 (Hot air duct to passenger compartment) and code S23 (Front passenger bench seat) For this purpose, remove nuts (11).
15	Remove air duct (15).	Model 907.6/7 with code H00 (Hot air duct to passenger compartment)
16	Remove cable duct (17).	Model 907
		To do so, remove nuts (16).
		M6	*BA00.10-N-1002-01A
17	Remove battery cover (19).	Model 907 To do so, remove screws (18).
18	Release seat base (14) for front passenger bench seat.	Model 907 with code S23 (Front passenger bench seat)
			AR91.10-D-3523TS
	Release cover (20).	Model 907 Release cover (20) using a suitable screwdriver (arrows).
		Release cover (20) until wiring harness can be routed.
	Remove instrument cluster.
			AR54.30-D-6016TS
	Remove A-pillar trim at top on passenger side
			AR68.30-D-4051TS
	Remove front overhead control panel.		AR82.20-D-1100TS
23	Unclip covers (3, 4).
	Install
24	Retrofit antenna for 2nd generation DTCO (7).		AN54.61-D-2002-01TS
		Cleaner	*BR00.45-Z-1025-04A
25	Retrofit wiring harness for 2nd generation DTCO (7).	Model 907	AN54.61-D-2002-03TSC
	Overview of wiring diagrams for electrical system, equipment and instruments	Model 907	PE54.00-D-1100LAA
	Overview of wiring diagrams for electrical system, equipment and instruments
	Assignment of passenger-side footwell fuse and relay module		GF54.15-D-1256-28TSA
		M6	*BA00.10-N-1002-01A
26	Retrofit wiring harness for parameterizable special module (PSM).	Model 907 with code ED5 (Parameterizable special module) or code ED8 (Pre-installation for electrics, parameterizable special module)	AN54.61-D-2002-08TS
	Remove
27	Raise vehicle.
	Special instructions for lifting and supporting vehicle		AH00.60-N-0100-01TS
			AR00.60-D-1000-04TS
28.1	Remove underbody paneling.	Model 907 with code XM1 (Noise abatement measures)
			AR61.30-D-1001TS
28.2	Remove lower engine compartment paneling.
			AR61.20-D-1105TS
	Install
29	Install rotational speed sensor for 2nd generation DTCO (7).	Model 907	AN54.61-D-2002-02TS
		Screw, tachograph rotational speed sensor to transmission housing	*BA54.61-N-1001-01TS
		Long-life grease	*BR00.45-Z-1001-06A
30	Lower vehicle.
31	Install new cover (22) at bottom of instrument panel on passenger side.	Model 907 except code J2B (Tachograph controls under instrument panel, passenger side)
			AR68.10-D-1504TS
32	Install new bottom trim (23) for instrument panel on passenger side.	Model 907 except code FJ4 (Stowage compartment under cockpit) except code J2B (Tachograph controls under instrument panel, passenger side)
			AR68.10-D-1502TSF
33	Retrofit device installation frame (6) in cover (22) for instrument panel on passenger side.	To do so, insert the device installation frame (6) into the cover (22) and bend over the shackles (arrows) until the device installation frame (6) can no longer be moved.
34	Subsequently connect and install 2nd generation DTCO (7).		AN54.61-D-2002-04TS
		If the buffer battery is not OK or the manufacturing date (21) is older than 12 months, ↓ replace buffer battery. Remove/install backup battery for digital tachograph When replacing the buffer battery, the power supply from the vehicle must be guaranteed. Otherwise, it is no longer possible to commission the 2nd generation DTCO (7).	AR54.61-D-0009TS
35	Install panel (1).	If trim (1) is installed. Screw in bolts (2) to do this.
36	Attach fuse and relay module on passenger side.
			AR54.15-D-0004TS
37	Install A-pillar trim at bottom right.
		Model 907	AR68.30-D-0012TSR
38	Install trim on left of instrument panel.
	M	Do not remove defroster vent.	AR83.10-D-4719TS
39	Attach cover (20).	Model 907
40	Attach seat base (14) for front passenger bench seat.	Model 907 with code S23 (Front passenger bench seat)
41	Install battery cover (19).	Model 907 To do so, tighten the screws (18).
42	Install cable duct (17).	Model 907
		M6	*BA00.10-N-1002-01A
43	Install air duct (15).	Model 907.6/7 with code H00 (Hot air duct to passenger compartment)
44.1	Install air ducts (12, 13).	Model 907.6/7 with code H00 (Hot air duct to passenger compartment) and code S23 (Front passenger bench seat)
		M6	*BA00.10-N-1002-01A
44.2	Install air duct (12).	Model 907.6/7 with code H00 (Hot air duct to passenger compartment) except code S23 (Front passenger bench seat) M6	*BA00.10-N-1002-01A
45	Fold back seat cushion padding and latch into place.	Model 907 with code S23 (Front passenger bench seat)
46	Install cover (10).	Model 907.6/7 with code H00 (Hot air duct to passenger compartment)
47	Install front floor coverings.
		Model 907	AR68.80-D-0006TSR
48	Attach control unit holder (51).	Do not kink subharness during installation of control unit holder (51) and ensure that it is routed free of chafing. This prevents damage. To do so, attach nut (52). The number of control units varies depending on the vehicle equipment.
		M6 If control units are installed in control unit holder (51): ↓ Clip in control units.	*BA00.10-N-1002-01A
49	Install seat base cover of driver's seat.	Model 907
50.1	Install driver seat.	Model 907 except code SR8 (Driver's seat rotating frame)
			AR91.10-D-1000TS
50.2	Install turn plate with driver's seat attached.	Model 907 with code SR8 (Driver's seat rotating frame)
			AR91.10-D-1456TS
51	Install front overhead control panel.
			AR82.20-D-1100TS
52	Clip in covers (3, 4).
53	Install A-pillar trim at top on passenger side.
			AR68.30-D-4051TS
54	Install instrument cluster.
	↓		AR54.30-D-6016TS
55	Enter special equipment into online vehicle data card.	Designation of affected special equipment code JD6 (EU intelligent tachograph) and code J2B (Tachograph controls under instrument panel, passenger side). Remove existing code FJ4 (Stowage compartment under cockpit). Attach note "Digital tachograph retrofitted as per AN54.61-D-2005TS " under field organization texts to KG54.
56	Enter note in online vehicle data card.	Attach note "Info on diagnosis with retrofitted digital tachograph: different ground point (MWH cockpit ground point (W1/4)) usee for standard equipment" under field organization texts to KG54.
57	Carry out SCN coding on electronic ignition lock control unit (EZS).
		Do not yet remove vehicle diagnosis system.	AR54.21-D-0015TS
58	Carry out SCN coding on instrument cluster (IC) control unit.
			AR54.21-D-0015TS
59	Tachograph inspection to be carried out by authorized personnel.	When doing so, observe operator's manual included with 2nd generation DTCO (7). Observe national legal requirements for tachograph testing. In the Federal Republic of Germany, perform the tachograph inspection as per Art. 57b of the German Regulations Authorizing the Use of Vehicles for Road Traffic (StVZO).
60	Add variable product data (VPD) in Vehicle Documentation System (VeDoc).	Enter new serial number of 2nd generation DTCO (7), rotational speed sensor and lead seal of rotational speed sensor by means of unique VPD ID. Write permissions are required to add the VPD ID. VPD identification "SCN digital tachograph": 30047
61.1	Install underbody paneling.	Model 907 with code XM1 (Noise abatement measures)
			AR61.30-D-1001TS
			AR61.20-D-1105TS
62	Place operator's manual of 2nd generation DTCO (7) in vehicle.

HEADLESS SCREWS/BOLTS: SCREWS/BOLTS AND NUTS, COARSE-PITCH THREAD

HEADLESS SCREWS/BOLTS: SCREWS/BOLTS AND NUTS, COARSE-PITCH THREAD

DIGITAL TACHOGRAPH