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Retrofit Wiring Harness For Digital Tachograph (DTCO), 2ND Generation - An54.61-D-2002-03TSC

  Information on preventing damage to electronic components due to electrostatic discharge AH54.00-P-0001-01A
  Notes on carrying out repair work in the vehicle interior AH68.00-N-0001-01S
IMPORTANT Overview of wiring diagrams for electrical system, equipment and instruments PE54.00-D-1100LAA
REFER TO BASIC KNOWLEDGE Assignment of passenger-side footwell fuse and relay module GF54.15-D-1256-28TSA

Model 907 

except code J4V (Pre-installation of EU intelligent tachograph) 

except code JD2 (Tachograph digital EC with rpm + aux-recorder) 

except code JD6 (Intelligent tachograph, EU) 

except code JV6 (Tachograph pre-installation kit) 

when installing tachograph under instrument panel on passenger side 

TORQUE SPECIFICATION HEADLESS SCREWS/BOLTS: SCREWS/BOLTS AND NUTS, COARSE-PITCH THREAD

Number Designation 8.8 10.9
BA00.10-N-1002-01A M6 Galvanized Nm 9 13
Phosphated Nm 9 12
TORQUE SPECIFICATION HEADLESS SCREWS/BOLTS: SCREWS/BOLTS AND NUTS, COARSE-PITCH THREAD

Number Designation   12.9
BA00.10-N-1002-01A M6 Galvanized   Nm 16
Phosphated   Nm 14

Digital tachograph (DTCO) power supply 

NOTES Do not kink any electric lines and ensure that they are routed without any chafing.

This prevents damage.

G13792511
G13792512

Shown on model 907.### 1 

  1. Route electrical wiring harness (1) as shown.

    IMPORTANT Model 907.### 2#

    Install electrical wiring harness (1) mirror-inverted as shown.

    Cable lug (8) retains its installation position on the MWH cockpit ground point (W1/4).

  2. Loosely fasten electrical wiring harness (1) in sections at factory-installed electrical wiring harness or at a suitable position using cable ties.
    G13792513
    G13792514

    Shown on vehicle interior fuse and relay module (F152) on model 907.### 1 

  3. Remove electrical fuse 15-2 (F152f15-2).
  4. Disconnect plug (MF2).
  5. Install contact socket (3) in contact cavity 3 in plug (MF2).
  6. Connect plug (MF2).
  7. Install electrical fuse 15-2.
  8. Install contact socket (4) in contact cavity 2 of fuse slot of electrical fuse 30-2 (F152f30-2) in fuse holder (S16).
  9. Install electrical fuse 30-2 with 7.5 A.
    G13792515
  10. Disassemble plug (5).

    IMPORTANT To do so, release plug housing (5.2) (arrow) and guide out plug inner part (5.1).

  11. Install contact socket (6) of "GN/BK" CAN line in contact cavity 8 of plug inner part (5.1).
  12. Install contact socket (7) of "BK/BU" CAN line in contact cavity 9 of plug inner part (5.1).
  13. Assemble plug (5).

    IMPORTANT To do so, guide plug inner part (5.1) into plug housing (5.2) and lock.

    G13792516
  14. Remove nut of MWH cockpit ground point (W1/4).
  15. Connect cable lug (8) to MWH cockpit ground point (W1/4).
  16. Attach nut of MWH cockpit ground point (W1/4) TORQUE SPECIFICATION .

    Rotational speed sensor electrical wiring harness 

    G13792517

    Shown on model 907.### 1 with code J2B (Tachograph controls under instrument panel, passenger side) 

  17. Route electrical wiring harness (9) as shown.
  18. Loosely fasten electrical wiring harness (9) in sections at factory-installed electrical wiring harness or at a suitable position using cable ties.
  19. Route electrical wiring harness (12) as shown.

    IMPORTANT To do so, cut cable tie and open feed-through grommet (15).

  20. Loosely fasten electrical wiring harness (12) in sections at factory-installed electrical wiring harness or at a suitable position using cable ties.
  21. Connect plug (11) to plug (13).
    G13792518
  22. Tighten loosely attached cable ties on electrical wiring harnesses (1, 9, 12).

    If necessary,

    Strap down excess length of electrical wiring harnesses (1, 9, 12) at suitable point.

  23. Seal feed-through grommet (15).

    IMPORTANT To do so, use a new cable tie.