Engine Mechanical - 2.0L (LTG) Or 2.5L (LKW) - Repair Instructions - Off Vehicle

• Repair Instructions - Off Vehicle
  • Draining Fluids and Oil Filter Removal
  • Crankshaft Balancer Removal
  • Automatic Transmission Flex Plate Removal
  • Intake Manifold Removal (LTG)
  • Intake Manifold Removal (LKW)
    • Fuel Pump and Components
    • Intake Manifold and Components
  • Turbocharger Removal
  • Exhaust Manifold Removal (LTG)
  • Exhaust Manifold Removal (LKW)
  • Secondary Air Injection Check Valve Removal
  • Fuel Rail and Injectors Removal (LTG)
  • Fuel Rail and Injectors Removal (LKW)
  • Camshaft Cover Removal (LTG)
  • Camshaft Cover Removal (LKW)
    • Vacuum Pump and Engine Lift Brackets
    • Camshaft Cover and Components
  • Engine Front Cover Removal (LKW)
    • Engine Coolant Air Bleed Pipe Removal
    • Engine Front Cover and Accessory Drive Belt Tensioner Removal - FWD
  • Engine Front Cover Removal (LTG)
    • Engine Front Cover and Accessory Drive Belt Tensioner Removal - FWD
  • Camshaft Timing Chain and Tensioner Removal (LTG)
  • Camshaft Timing Chain and Tensioner Removal (LKW)
  • Oil Pan Removal (LTG)
  • Oil Pan Removal (LKW)
  • Balancer Chain, Sprocket, and Tensioner Removal
  • Intake and Exhaust Camshaft, Bearing Cap, and Lash Adjuster Removal (LTG)
    • Intake Camshaft and Components Removal
    • Exhaust Camshaft and Components Removal
  • Intake and Exhaust Camshaft, Bearing Cap, and Lash Adjuster Removal (LKW)
    • Camshaft Position Actuator Removal
    • Bearing Cap, Camshaft, and Lash Adjuster Removal
  • Water Pump Removal (LTG)
  • Water Pump Removal (LKW)
  • Cylinder Head Removal (LTG)
  • Cylinder Head Removal (LKW)
  • Balancer With Oil Pump Shaft Removal
  • Piston, Connecting Rod, and Bearing Removal
  • Lower Crankcase Removal
  • Crankshaft and Bearing Removal
  • Engine Block Disassemble
  • Engine Block Cleaning and Inspection
    • Notes
    • Measuring Cylinder Bore Diameter
    • Measuring Cylinder Bore Taper
    • Measuring Cylinder Bore Out-of-Round
  • Cylinder Boring and Honing
    • Boring Procedure
    • Honing Procedure
    • Deglazing Procedure
  • Crankshaft Balancer Cleaning and Inspection
  • Automatic Transmission Flex Plate Cleaning and Inspection
  • Crankshaft and Bearing Cleaning and Inspection
  • Piston and Connecting Rod Disassemble
  • Piston, Connecting Rod, and Bearing Cleaning and Inspection
    • Connecting Rod Measurement
    • Piston Measurement
    • Piston Selection
  • Piston and Connecting Rod Assemble
  • Camshaft Assembly Disassemble (LTG)
  • Camshaft Cleaning and Inspection (LTG)
  • Camshaft Cleaning and Inspection (LKW)
  • Camshaft Assembly Assemble (LTG)
  • Camshaft Timing Chain, Sprocket, Tensioner Cleaning and Inspection
  • Cylinder Head Disassemble (LTG)
  • Cylinder Head Disassemble (LKW)
    • Cylinder Head Components
    • Valve Components
  • Cylinder Head Cleaning and Inspection (LTG)
    • Special Tools
    • Valve Cleaning and Inspection
    • Valve Guide Measurement
    • Valve Spring Cleaning and Inspection
    • Valve Rocker Arm Cleaning and Inspection
    • Cylinder Head and Gasket Surface Cleaning and Inspection
  • Cylinder Head Cleaning and Inspection (LKW)
    • Special Tools
    • Valve Cleaning and Inspection
    • Valve Guide Measurement
    • Valve Spring Cleaning and Inspection
    • Valve Rocker Arm Cleaning and Inspection
    • Cylinder Head and Gasket Surface Cleaning and Inspection
  • Valve and Seat Grinding
    • Valve Measurement and Reconditioning Overview
    • Valve Seat Width Measurement Procedure
    • Valve Seat Roundness Measurement Procedure
    • Valve Head O.D. and Chamfer Measurement Procedure
    • Valve-to-Seat Concentricity Measurement Procedure
    • Valve and Seat Reconditioning Procedure
    • Valve Stem Height Measurement Procedure
  • Cylinder Head Assemble (LTG)
  • Cylinder Head Assemble (LKW)
    • Valve Components
    • Cylinder Head Components
  • Balancer With Oil Pump Shaft Disassemble
  • Balancer With Oil Pump Shaft Cleaning and Inspection
  • Balancer With Oil Pump Shaft Assemble
  • Camshaft Cover Cleaning and Inspection (LTG)
    • Camshaft Cover - Right Side
    • Camshaft Cover - Left Side
    • Camshaft Cover - PCV Valve Components for Turbocharger Models
    • Camshaft Cover - Bottom
  • Camshaft Cover Cleaning and Inspection (LKW)
    • Camshaft Cover Right Side
    • Camshaft Cover Left Side
    • Camshaft Cover Bottom
  • Turbocharger Cleaning and Inspection
    • Turbocharger and Components
    • Turbocharger Inlet and Wastegate Regulator Solenoid Hoses
  • Fuel Rail and Injectors Cleaning and Inspection
  • Intake Manifold Cleaning and Inspection
  • Exhaust Manifold Cleaning and Inspection
  • Oil Pan Cleaning and Inspection
  • Thread Repair
    • Special Tools
    • General Thread Repair
    • Cylinder Head Bolt Hole Thread Repair
  • Service Prior to Assembly
  • Engine Block Assemble
  • Crankshaft and Bearing Installation
  • Lower Crankcase Installation
  • Piston, Connecting Rod, and Bearing Installation
  • Balancer With Oil Pump Shaft Installation
  • Cylinder Head Installation (LTG)
  • Cylinder Head Installation (LKW)
  • Water Pump Installation (LTG)
  • Water Pump Installation (LKW)
  • Intake and Exhaust Camshaft, Bearing Cap, and Lash Adjuster Installation (LTG)
    • Exhaust Camshaft Installation
    • Intake Camshaft Installation
  • Intake and Exhaust Camshaft, Bearing Cap, and Lash Adjuster Installation (LKW)
    • Lash Adjuster, Camshaft, and Bearing Cap Installation
    • Camshaft Position Actuator Installation
  • Balancer Chain, Sprocket, and Tensioner Installation
  • Oil Pan Installation (LTG)
  • Oil Pan Installation (LKW)
  • Camshaft Timing Chain and Tensioner Installation (LTG)
  • Camshaft Timing Chain and Tensioner Installation (LKW)
  • Engine Front Cover Installation (LKW)
    • Crankshaft Front Oil Seal and Engine Front Cover RTV Sealant
    • Engine Front Cover and Accessory Drive Belt Tensioner - FWD
    • Engine Bleed Pipe and Fitting
  • Engine Front Cover Installation (LTG)
    • Crankshaft Front Oil Seal and Engine Front Cover RTV Sealant
    • Engine Front Cover and Accessory Drive Belt Tensioner - FWD
  • Camshaft Cover Installation (LTG)
  • Camshaft Cover Installation (LKW)
    • Camshaft Cover and Components
    • Vacuum Pump and Engine Lift Brackets
  • Fuel Rail and Injectors Installation (LTG)
  • Fuel Rail and Injectors Installation (LKW)
  • Secondary Air Injection Check Valve Installation
  • Exhaust Manifold Installation (LTG)
  • Exhaust Manifold Installation (LKW)
  • Intake Manifold Installation (LTG)
  • Intake Manifold Installation (LKW)
    • Intake Manifold and Components
    • Fuel Pump and Components
  • Turbocharger Installation
  • Automatic Transmission Flex Plate Installation
  • Crankshaft Balancer Installation
  • Oil Filter Installation
  • Engine Prelubing