Fuel Rail and Injectors Removal (LKW)

Procedure

1. Disconnect the electrical harness from the fuel rail harness connection.
2. Completely loosen the fuel rail assembly retaining bolts.
3. Remove the 2 outermost fuel rail assembly retaining bolts and upper rubber grommet, if necessary.
NOTE:

Use care to avoid contact with the fuel rail harness during special tool installation and fuel rail removal.

4. Install EN-49248  studs into the 2 outermost fuel rail assembly retaining bolt locations. Tighten the studs to 22 (16 lb ft).
5. Install EN-49248  remover onto each stud, and engage the hooks to the fuel rail. Install the nuts retaining the remover onto the studs and tighten until snug.
NOTE:
EN-49248  will assist in the proper removal of the fuel rail assembly. Ensure that the following conditions are met:
• Turn the handles simultaneously in order to pull the fuel rail straight out along the fuel injector axis.
• DO NOT twist when pulling out on the fuel rail and injector assembly.
6. Using EN-49248  remover , remove the fuel rail assembly.