Automatic Transaxle - ZF 4HP 16 - Service, Overhaul, Removal & Installation, Troubleshooting & Diagnosis
- Symptoms - Automatic Transmission
- Line Pressure Check
- Road Test
- Functional Test
- Torque Converter Diagnosis
- Clutch Plate Diagnosis
- Fluid Leak Diagnosis
- Case Porosity Repair
- Transmission Fluid Cooler Flushing and Flow Test (Flushing Procedure)
- Transmission Fluid Cooler Flushing and Flow Test (J-35944-A)
- Transmission Fluid Cooler Flushing and Flow Test (J-45096)
- Automatic Transmission Fluid Leaks
- Harsh Garage Shift
- Torque Converter Clutch Shudder
- Transmission Control Module Inputs that Affect the 4HP16 Transmission
- Range Selector Lever Cable Adjustment
- Park/Neutral Position Switch Replacement
- Shift Mechanism Removal
- Shift Mechanism Installation
- Parking Lock Removal
- Parking Lock Installation
- Bearing Plate Assembly Removal
- Bearing Plate Assembly Installation
- Differential/Side Shaft Outer Race, Bearing Shim Removal
- Differential/Side Shaft Outer Race, Bearing Shim Installation
- Transmission Fluid Cooler Hose/Pipe Replacement
- Gearshift Control Lever Replacement
- Floor Shift Control Cable Replacement
- Transmission Control Module Replacement
- Front Axle Shaft Seal Replacement
- Automatic Transmission Fluid Pan and Gasket Removal
- Automatic Transmission Fluid Pan and Gasket Installation
- Control Valve Body Replacement
- Transmission Mount Bracket Replacement
- Transmission Replacement
- Transmission Rear Cover Replacement
- Side Shaft Removal
- Side Shaft Installation
- Brake F, Slotted Nut Removal
- Brake F, Slotted Nut Installation
- Transmission Holding Fixture Assemble
- Transmission Fluid Level Inspection
- Transmission Fluid Draining
- Torque Converter Assembly Removal
- Converter Housing Removal
- Differential Assembly Removal
- Oil Pump Disassemble
- Oil Pump Assemble
- Differential Assembly Installation
- Converter Housing Installation
- Clutch B/E Disassemble
- Clutch B/E Measurement Procedure
- Clutch B/E Assemble
- Planetary Gear Set Disassemble
- Planetary Gear Set Assemble
- Brake C/D Disassemble
- Brake C/D Assemble
- Torque Converter End Play Inspection
- Torque Converter Installation
- Park or Neutral - Engine Running
- Drive Range, First Gear
- Drive Range, Second Gear
- Drive Range, Third Gear
- Drive Range - Third Gear, Emergency/Substitute Mode
- Drive Range - Fourth Gear, Emergency/Substitute Mode
- Drive Range - Fourth Gear
- Reverse
- Transmission Identification Information
- Transmission General Description
- Mechanical Component Description
- Transmission Adaptive Functions
- Electronic Component Description
- Selector Lever/Program Switch
- Park/Neutral Position Switch
- Automatic Transaxle Output Speed Sensor (A/T OSS)
- Automatic Transaxle Input Speed Sensor (A/T ISS)
- Shift Solenoid Valve: Solenoid 1, 2
- Pressure Control Solenoid Valve
- Transaxle Fluid Temperature (TFT) Sensor
- Transaxle Electrical Connector
- Transaxle Control Module (TCM)
- TCM Initialization
- Data Link Connector (DLC)
- TCM Inputs that Affect the 4HP 16 Transaxle
- Special Tools