Section 21 (6-SPEED MANUAL TRANSMISSION [01E] (1 Of 2))
WARNING: This page is about a different car, the 2005 Audi A4, 2004 Audi A4, 2003 Audi A4, and 2002 Audi A4. However, it is still accessible from the selected car via links, so may be relevant.
- 00 General, Technical data
- 30 Clutch
- Clutch mechanism, servicing
- Clutch release mechanism, servicing
- Clutch release mechanism, servicing
- Notes
- Removing shaft seal for input shaft
- Installing shaft seal for input shaft
- Removing clutch release lever
- Installing clutch release lever
- Detaching slave cylinder from hose/pipe assembly
- Removing clutch slave cylinder
- Installing clutch slave cylinder
- Coat clutch slave cylinder with grease before installing
- Repairing release bearing with plastic ring
- Clutch release mechanism, servicing
- Clutch, servicing
- 34 Manual Transmission - Controls, Housing
- Shift mechanism, servicing
- Transmission, removing and installing
- Transmission oil level, checking
- Transmission, disassembling and assembling
- Transmission, disassembling and assembling
- Bearing housing, Torsen differential and end cover, removing and installing
- Manual transmission and selector shaft, removing and installing
- 5th and 6th gear, removing and installing
- Input shaft, drive pinion, hollow shaft and shift lever mechanism in transmission, removing and installing
- Assembly sequence
- Bearing housing, disassembling and assembling
- Mount for Torsen differential, servicing
- Mount for Torsen differential, servicing
- Notes
- Pressing off ball bearing from Torsen differential
- Pressing ball bearing onto Torsen differential
- Pulling off inner race for Torsen differential needle bearing
- Pressing on inner race for Torsen differential needle bearing
- Removing needle bearing for drive pinion/Torsen differential
- Inserting needle bearing for drive pinion/Torsen differential
- Mount for Torsen differential, servicing
- End cover, servicing
- End cover, servicing
- Notes
- Pressing cylinder roller bearing for input shaft out of end cover
- Pressing cylinder roller bearing for input shaft into end cover
- Removing ball bearing for input shaft out of end cover
- Installing ball bearing for input shaft in end cover
- Peening baffle plate in position when replacing ball bearing for input shaft
- Peening baffle plate in position when replacing end cover
- Removing needle bearing for Torsen differential from end cover
- Insert needle bearing of Torsen differential flush in end cover.
- End cover, servicing
- Bearing plate, servicing
- Bearing plate, servicing
- Notes
- Driving out and driving in ball sleeves for selector rods
- Checking synchro-ring for wear
- Pulling ball sleeve out of follower for reverse gear
- Driving ball sleeve flush into follower for reverse gear
- Pressing cylinder roller bearing for input shaft out of bearing plate
- Pressing cylinder roller bearing for input shaft into bearing plate
- Measuring insertion depth of cylinder roller bearing for input shaft
- Re-determining shim S4
- Bearing plate, servicing
- Transmission housing, servicing
- Transmission housing, servicing
- Notes
- Pulling out seal for flanged shaft
- Driving in seal for flanged shaft
- Levering out input shaft seal when transmission is disassembled
- Removing input shaft seal when transmission is not disassembled
- Drive in input shaft seal flush
- Pulling out ball sleeve
- Driving in ball sleeve
- Pulling out selector shaft seal
- Driving in selector shaft seal
- Installing seal and selector shaft with assembly sleeve
- Insertion depth of breather sleeve
- Removing and installing reversing light switch
- Pulling needle bearing out of transmission housing
- Driving needle bearing into transmission housing
- Insertion depth of needle bearing
- Removing circlip
- Selector shaft, disassembling and assembling
- Transmission housing, servicing
- 35 Manual Transmission - Gears, Shafts
- Input shaft, disassembling and assembling
- Drive pinion and hollow shaft, disassembling and assembling
- Drive pinion and hollow shaft, disassembling and assembling
- Notes
- Pulling out large taper roller bearing outer race
- Heating transmission housing in order to install outer race for taper roller bearing
- Inserting outer race for large taper roller bearing in transmission housing and pressing home
- Removing needle bearing for flanged shaft/drive pinion
- Inserting needle bearing for flanged shaft/drive pinion flush
- Pressing off large taper roller bearing inner race
- Pressing on inner race for taper roller bearing
- Determining thickness of circlip
- Pressing off inner race of small taper roller bearing together with 1st sliding gear
- Pressing on inner race for small taper roller bearing
- Removing and installing circlip of synchro-hub and washer of 1st sliding gear
- Pressing off 2nd gear sliding wheel with synchro-hub for 1st and 2nd gear
- Installing 2nd sliding gear, pressing on synchro-hub for 1st and 2nd gear
- Determining size of circlip for synchro-hub for 1st and 2nd gear
- Driving out outer race for small taper roller bearing
- Pressing in outer race/small taper roller bearing
- Drive pinion and hollow shaft, disassembling and assembling
- 39 Final drive, Differential
- Flanged shaft seals, replacing
- Driveshaft flange at transmission, replacing seal and grooved ball bearing
- Speedometer vehicle speed sensor -G22- and trigger wheel, removing and installing
- Differential, removing and installing
- Differential, disassembling and assembling
- Differential, disassembling and assembling
- Notes
- Removing inner race for small taper roller bearing
- Removing inner race for large taper roller bearing
- Pressing on inner race for small taper roller bearing
- Pressing on inner race for taper roller bearing
- Driving ring gear off housing
- Heat the ring gear to approx. 100 ° C and install
- Installing bevel gears
- Adjusting differential bevel gears
- Driving outer race for small taper roller bearing out of transmission housing
- Pressing outer race for small taper roller bearing into transmission housing
- Driving outer race for large taper roller bearing out of cover
- Driving outer race for large taper roller bearing into cover
- Differential, disassembling and assembling
- Drive pinion and ring gear, adjusting