Assembly sequence: Notes

WARNING: This page is about a different car, the 2005 Audi A4, 2004 Audi A4, 2003 Audi A4, and 2002 Audi A4. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Special Tools - Bearing Housing, Torsen Differential, End Cover, Selector Mechanism, Assembly Sequence

GW00005879

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Removing and installing bearing housing, Torsen differential, end cover, shift lever mechanism in transmission, input shaft, drive pinion and hollow shaft

Special tools and equipment

VW 402 Thrust plate
VW 407 Thrust tool
VW 412 Thrust tool
VW 415 A Tube

VW 447 H Thrust plate
VW 454 Thrust pad

Fig 2: Identifying Special Tools - Bearing Housing, Torsen Differential, End Cover, Selector Mechanism, Assembly Sequence

GW00005880

Courtesy of VOLKSWAGEN UNITED STATES, INC.

VW 540 Engine and transmission support
VW 681 Seal extractor
VW 771 Multi-purpose tool
30-23 Extension

30-100 Thrust sleeve
30-211 A Support bridge

Fig 3: Identifying Special Tools - Bearing Housing, Torsen Differential, End Cover, Selector Mechanism, Assembly Sequence

GW00005881

Courtesy of VOLKSWAGEN UNITED STATES, INC.

40-21 Thrust sleeve
2064 Setting pin
3116 Spring pin
3118 Thrust piece

3121 Drift
3275 Internal puller

Fig 4: Pressure Device 3276

GW00018898

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Pressure device 3276

Fig 5: Identifying Special Tools - Kukko 20/10 Puller Set

GW00008542

Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - 2-Arm puller Kukko 20/10
2 - Puller hooks V/170
Container
Depth gauge