Refitting sump
NOTE:
RISK OF DAMAGE
Contaminant or foreign body.
Contamination can result in malfunctions, loss of function or leaks.
Contaminant or foreign body.
Contamination can result in malfunctions, loss of function or leaks.
- Adhere to the utmost cleanliness.
- Protect components from contamination e.g. by covering.
- Close off line connections with seal plugs.
NOTE:
RISK OF DAMAGE
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
Damage to the surface.
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage.
- Do not use any metal-cutting tools.
NOTE:
TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents.
The sealing surfaces must be free of oil, grease and cleaning agents.
- Remove rough seal remains on the sealing surface (1) of the crankcase with the special tool 0 495 102 (11 4 470) .
- Clean the sealing surface (1) with brake cleaner.CONSUMABLE SPECIFICATIONS
Brake cleaner 2.0 500 ml, Spray can 83192365214 20, Canister 83192365215 NOTE: TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents. - Remove fine seal remains on the sealing surface (1) of the oil pan with the special tool 0 495 102 (11 4 470) .
- Clean the sealing surface (1) with brake cleaner.CONSUMABLE SPECIFICATIONS
Brake cleaner 2.0 500 ml, Spray can 83192365214 20, Canister 83192365215 - Have the special tool 2 469 803
ready.NOTE: TECHNICAL INFORMATION
For additional information see: OVERVIEW OF CONSUMABLES . - Position the sealing compound (1) as shown on the special tool 2 469 803
.
Parts: Sealing compound
NOTE: TECHNICAL INFORMATION
The processing time of the liquid sealing compound can be at a maximum of 10 min.
Commissioning of the assembly is not possible until 25 minutes after the processing time.
Non-observance can lead to leaks in the assembly. - Apply a sealing bead (1) with the sealing compound in the marked area along the inner edge.
- Completely encircle the oil return orifice (arrow) with the sealing compound.
The sealant must not enter the oil return orifice.
SEALING COMPOUND SPECIFICATIONSLoctite 5970 liquid sealing compound Processing time <10 minutes at room temperature 50 ml, Cartridge 83190404517 TECHNICAL DATA SPECIFICATIONSHeight of the sealing bead 2.0 mm... 2.5 mm NOTE: TECHNICAL INFORMATION
The special tool 11 8 780 is only required when the transmission is removed. - Position the special tool 0 496 120 (11 8 780) with the transmission bolts (1) in such a way that the oil pan aligns exactly with the timing case cover.
- Replace the centering sleeves where required.
- Install oil sump (1) to top front.
- Tighten all bolts of the oil pan hand-tight, do not tighten completely.
- Tighten down screws (2).TIGHTENING TORQUE SPECIFICATIONS
Transmission to oil pan (manual transmission and automatic transmission) M8 x 50 Tightening torque 19 Nm - Attach cable in the marked area.
- Connect connector (1).
- Tighten down screws (2).TIGHTENING TORQUE SPECIFICATIONS
Oil sump to crankcase M8 x 110 Tightening torque 24 Nm - Tighten down screws (1).TIGHTENING TORQUE SPECIFICATIONS
Oil sump to crankcase M8 x 30 Tightening torque 24 Nm - Tighten all screws (marks).TIGHTENING TORQUE SPECIFICATIONS
Oil sump to crankcase M8 x 30 Tightening torque 24 Nm - Tighten all screws (marks).TIGHTENING TORQUE SPECIFICATIONS
Oil sump to crankcase M8 x 30 Tightening torque 24 Nm - Tighten all screws (marks).TIGHTENING TORQUE SPECIFICATIONS
Oil sump to crankcase M8 x 30 Tightening torque 24 Nm
Follow-up work
- Refer to INSTALLING STARTER MOTOR .
- Refer to INSTALLING THE ACOUSTIC COVER FOR THE OIL SUMP .
- Refer to TIGHTENING THE SCREWS ON THE LEFT AND RIGHT FRONT AXLE SUPPORT .
- Refer to INSTALLING FRONT AXLE COMPLETELY .
- Refer to SECURING THE WISHBONE ON THE TOP LEFT AND RIGHT ON THE SWIVEL BEARING .
- Refer to REMOVING THE MOBILE LIFTING TABLE .
- Refer to ATTACHING COOLANT HOSES TO FRONT SUBFRAME .
- Refer to IF INSTALLED: SECURING THE LINE FOR THE VERTICAL ACCELERATION SENSOR ON THE RIGHT AND LEFT .
- Refer to ATTACHING THE CABLE OF THE WHEEL RPM SENSOR ON THE LEFT AND RIGHT .
- Refer to SECURING THE FRONT LEFT AND RIGHT BRAKE CALIPER .
- Refer to SECURING THE ANTI-ROLL BAR LINK ON THE LEFT AND RIGHT TO THE ANTI-ROLL BAR .
- Refer to INSTALLING THE LEFT-HAND AND RIGHT-HAND CRASH LEVER .
- Refer to ATTACHING THE LEFT AND RIGHT SPRING STRUT ON THE WISHBONE ON THE BOTTOM .
- Refer to IF INSTALLED: INSTALLING THE SILENCER/STATIONARY HEATING (ADDITIONAL STEPS, PROCESS NUMBER: 31 11 905) .
- Refer to INSTALLING THE FRONT SECTION OF THE FRONT WHEEL ARCH COVER ON THE LEFT AND RIGHT .
- Refer to INSTALLING THE WHEEL ARCH COVER ON THE FRONT LEFT AND BOTTOM RIGHT .
- Refer to SECURING THE WIRING HARNESS FOR THE EPS ON THE FRONT AXLE SUPPORT .
- Refer to TAKING ENGINE OUT OF INSTALLATION ORIENTATION .
- Refer to ATTACHING THE UNIVERSAL JOINT TO STEERING GEAR .
- Refer to INSTALLING THE COVER OF THE STEERING ASSEMBLY ON THE LEFT AND RIGHT .
- Refer to INSTALLING THE REAR SECTION OF THE FRONT WHEEL ARCH COVER ON THE LEFT AND RIGHT .
- Refer to INSTALLING THE CENTER UNDERBODY PROTECTION .
- Refer to INSTALLING THE TORSION STRUT LEFT AND RIGHT .
- Refer to INSTALLING UNDERBODY PROTECTION AT REAR .
- Refer to REMOVING UNDERBODY PROTECTION AT SIDE RIGHT AND LEFT .
- Refer to INSTALLING THE UNDERBODY PROTECTION OF THE STEERING GEAR OR THE FRONT THRUST FIELD .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .
- Refer to INSTALLING THE FRONT LEFT AND RIGHT WHEELS .
- Refer to FASTENING THE FRONT LEFT AND RIGHT SPRING STRUT .
- Refer to INSTALLING THE SIDE HOOD SEAL ON THE LEFT AND RIGHT .
- Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
- Refer to INSTALLING THE CENTER ENGINE COMPARTMENT COVER .
- Refer to INSTALLING CLEAN AIR PIPE, TOP .
- Refer to INSTALLING INTAKE SILENCER HOUSING .
- Refer to FILLING ENGINE OIL .
- Refer to CONNECTING ALL BATTERY GROUND LEADS .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to TAKING HOOD OUT OF THE SERVICE POSITION .
- Refer to PLACING THE BRAKE PADS ON THE BRAKE DISK/PUTTING THEM INTO OPERATION .
- Refer to MEASURING THE RIDE HEIGHT OF THE FRONT AXLE AND ADJUSTING THE NORMAL POSITION .
- Refer to TIGHTENING THE SCREW CONNECTION ON THE LEFT AND RIGHT WISHBONE IN THE NORMAL POSITION .