Install intake camshaft
- Check the fitting sleeves for correct fit and damage and replace if necessary.
- Coat all bearing positions (1)
with fresh motor oil.
- Clean all bearing positions of the intake camshaft bearing cap (E1)
, (E2)
, (E3)
, (E4)
and (E)
and coat with motor oil.
- Clean all the bearing positions (arrows) of the intake camshaft (1)
and coat with motor oil.
- Before installing the intake camshaft, check the correct seat of the roller cam follower (1).
- Coat the roller cam follower (1)
with fresh motor oil.
- Insert the intake camshaft into the cylinder head in such a way that the mark (1)
points up.NOTE: TECHNICAL INFORMATION
The camshaft bearing caps must not be mixed up. The camshaft bearing caps must be installed in the installation position from which they were removed. - Position the intake camshaft bearing cap (E1)
, (E2)
, (E3)
, (E4)
and (E)
on the cylinder head.NOTE: The intake camshaft bearing caps are legibly labeled from the intake side with E1, E2, E3, E4 and E.NOTE: Intake camshaft bearing cap E is a thrust bearing.
- Check the tensile strength of the screws for the bearing caps.
The illustration shows the screws with a tensile strength of 8.8.
- Check the tensile strength of the screws for the bearing caps.
The illustration shows the screws with a tensile strength of 10.9.
NOTE: TECHNICAL INFORMATION
The camshaft is under tension due to the valve springs. Tighten or loosen each screw on the camshaft bearing caps in the prescribed sequence only by half a turn. Repeat procedure. - Press down the intake camshaft bearing cap and hand-tighten screws in the sequence (1) to (10) stepwise.
- Join the screws in sequence (1) to (10) in half turns.
- Observe the joining torque.
- Tighten all screws in the sequence from (1) to (10).
TIGHTENING TORQUE SPECIFICATIONS
| Intake camshaft to cylinder head | ||
| M6 | Tensile strength of screw 8.8 Joining torque |
9.6 Nm |
| tightening torque | 9.6 Nm | |
| M6 | Tensile strength of screw 10.9 Joining torque |
11.8 Nm |
| tightening torque | 11.8 Nm | |
Follow-up work
- Refer to BLOCKING THE CAMSHAFTS .
- Refer to INSTALLING INTAKE AND EXHAUST CAMSHAFT ADJUSTER .
- Refer to CHECKING CAMSHAFT TIMING .
- Refer to CHECKING INSTALLATION POSITION OF ROLLER CAM FOLLOWERS .
- Refer to INSTALLING ALL INTERMEDIATE LEVERS .
- Refer to INSTALLING ALL GATES .
- Refer to CHECKING THE POSITION OF THE INTAKE CAMSHAFT .
- Refer to INSTALLING TORSION SPRINGS .
- Refer to INSTALLING THE SERVOMOTOR FOR THE ECCENTRIC SHAFT .
- Refer to INSTALLING CYLINDER HEAD COVER .
- Refer to INSTALLING BOTH ACTUATORS .
- Refer to PREPARING THE INJECTORS FOR INSTALLATION .
- Refer to INSTALLING INJECTORS .
- Refer to INSTALLING HIGH PRESSURE PUMP .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to INSTALLING THE HIGH-PRESSURE LINE BETWEEN THE HIGH-PRESSURE PUMP AND THE HIGH-PRESSURE RAIL .
- Refer to INSTALLING ALL SPARK PLUGS .
- Refer to INSTALLING THE IGNITION COILS .
- Refer to INSTALLING THE INTAKE PLENUM .
- Refer to INSTALLING BATTERY HOUSING (ENGINE COMPARTMENT) .
- Refer to INSTALLING AUXILIARY BATTERY (ENGINE COMPARTMENT) .
- Refer to INSTALLING CONTROL UNIT HOLDER .
- Refer to INSTALLING CATALYTIC CONVERTER .
- Refer to INSTALLING THE COMPLETE EXHAUST SYSTEM .
- Refer to INSTALLING STARTER MOTOR .
- Refer to CONNECTING THE COOLANT LINE TO THE LOW-TEMPERATURE COOLING SYSTEM .
- Refer to CONNECTING THE COOLANT LINE TO THE HIGH-TEMPERATURE COOLANT CIRCUIT .
- Refer to INSTALLING THE OXYGEN SENSOR MONITOR .
- Refer to INSTALLING LAMBDA OXYGEN SENSOR .
- Refer to INSTALLING ACOUSTIC COVER AT FRONT .
- Refer to INSTALLING CHARGE AIR LINE .
- Refer to INSTALLING CLEAN AIR PIPE .
- Refer to INSTALLING INTAKE SILENCER HOUSING .
- Refer to INSTALLING BOTH COOLANT EXPANSION TANKS .
- Refer to FILLING THE HIGH-TEMPERATURE COOLING SYSTEM WITH THE VACUUM FILLER DEVICE .
- Refer to FILLING THE LOW-TEMPERATURE COOLANT CIRCUIT WITH THE VACUUM FILLER DEVICE .
- Refer to CONNECTING NEGATIVE BATTERY CABLE (ENGINE COMPARTMENT) .
- Refer to CONNECTING THE NEGATIVE BATTERY CABLE .
- Refer to ACTIVATING HIGH-VOLTAGE SYSTEM .
- Refer to INSTALLING THE FLAP IN THE RIGHT LUGGAGE COMPARTMENT TRIM PANEL .
- Refer to CONNECTING THE DIAGNOSTIC SYSTEM FOR POSSIBLE INTEGRATION LEVEL ENCODING AND PROGRAMMING .
- Refer to BLEEDING THE LOW-TEMPERATURE COOLING SYSTEM .
- Refer to BLEEDING THE HIGH-TEMPERATURE COOLANT SYSTEM .
- Refer to CHECKING THE HIGH-TEMPERATURE COOLING SYSTEM FOR WATERTIGHTNESS .
- Refer to CHECKING LOW-TEMPERATURE COOLING SYSTEM FOR WATERTIGHTNESS .
- Refer to INSTALLING THE LOWER RIGHT ENGINE BULKHEAD .
- Refer to INSTALLING CORROSION PROTECTION COVER .
- Refer to INSTALLING SOUND INSULATION AT THE CENTER OF THE BULKHEAD UPPER PART .
- Refer to REMOVING/INSTALLING TRAILING LINK AT TENSION STRUT TOWER .
- Refer to ATTACHING COWL PANEL COVER .
- Refer to INSTALLING THE COVER IN THE ENGINE COMPARTMENT ON THE LEFT .
- Refer to INSTALLING THE COVER IN THE ENGINE COMPARTMENT ON THE RIGHT .
- Refer to INSTALLING BOTH WIPER ARMS .
- Refer to CHECKING/ADJUSTING THE ANGLE OF ATTACK OF A WIPER ARM TO THE WINDSHIELD .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to INSTALLING THE DESIGN COVER .
- Refer to INSTALLING THE UNDERBODY PANELLING ON THE SIDES .
- Refer to INSTALLING THE CENTER UNDERBODY PROTECTION .
- Refer to INSTALLING THE FRONT UNDERBODY PROTECTION .
- Refer to TAKING HOOD OUT OF THE SERVICE POSITION .
- Refer to MOTOR OIL CONSUMPTION MEASUREMENT .