COLLISION - BODY PANEL REPAIR (E64) 650i

• Body Panel Repair General Information
  • 41 0 0 Contents Of Body Panel Repair General Information
  • 41 00... Blind Rivets
    • Recommended Tools And Equipment
      • Notes
      • Setting Blind Rivets
  • 41 00... Bonding Aluminum On Aluminum
    • Notes
    • Equipment
    • Surface Preparation
    • Flame-Coating
    • Primer Coat
    • Adhesive Application
    • Bonding In Conjunction With Repair Elements (Expanding Elements)
    • Bonding In Conjunction With Rivets
    • Hardening Times
    • Subsequent Treatment
  • 41 00... Bonding On Painted Surfaces
    • Notes
    • Equipment
    • Expiry Date Of Consumables
    • Preparation Of Surface
      • Preparation Of Surface On Vehicle
      • Preparation Of Surface On New Part
    • Adhesive Application
    • Hardening Times
    • Subsequent Treatment
    • Disposing Of Adhesive
  • 41 00... Bonding Steel On Steel
    • Notes
    • Equipment
    • Surface Preparation
    • Adhesive Application
    • Hardening Times
    • Subsequent Treatment Of Bonding Surfaces
  • 41 00... Corrosion Protection
    • Notes
    • Removing And Applying Sealing Materials
      • Removing Sealing Materials
      • Applying Sealing Materials
    • Cavity Preservation Of Sheet-Metal Parts
      • Notes
      • Cavity Preservation Of Steel Parts
      • Cavity Preservation Of Aluminum Parts
  • 41 00... EMC Screws
    • Notes
    • Purpose
    • Procedure, Aluminum Front End
    • Procedure, Steel Body
  • 41 00... General Cementing Instructions
    • Notes
    • Expiry Date Of Adhesive
    • 2-Component Adhesive Application
    • Adhesive Disposal
  • 99 00... General Instructions On Painting
  • 41 00... Grinding Aluminum Parts
    • Recommended Tools And Equipment
    • Grinding Outer Shell And Structure
  • 41 00... Grinding Steel Parts
    • Recommended Tools And Equipment
    • Grinding Outer Shell And Structure
  • 41 00... Gun For Cavity Sealing
    • Notes
    • Scope Of Delivery
    • Start-Up
    • Mode Of Operation
    • Application Examples
    • Safety Instructions
  • 41 00... Handling Airbags And Restraint Systems
    • Airbags And Restraint Systems
  • 41 00... Handling Electrical And Electronic Equipment
    • Battery
    • Control Units
    • Electrical Wires And Wiring Harnesses
    • Optical Fibres
  • 41 00... Information/Warning Labels
  • 41 00... Information On Hazards
    • Aluminum
  • 41 00... Information On Metal Filler
    • Notes
    • Storage
    • Shelf Life
    • Surface Pre-Treatment
    • Processing
    • Applying Filler
    • Hardening Time
    • Post-Processing
    • Paintwork
    • Metal Filler Disposal
  • 32 00... Information On Replacing Steering Gear After Accident Damage
    • Situation
    • Procedure
  • 64 00 000 Information On Using Cleaning Agent/Paints (Personal Protection Equipment)
    • Notes
    • Recycling
  • 41 00... Information On Vehicle Protection
  • 41 00... Installation Solution For Straight Shank/Hexagon Rivet Nut
    • Notes
    • Hexagon/Straight Shank Rivet Nut With Hand Rivet Gun ZS308 (Up To Thread 8)
    • Hexagon/Straight Shank Rivet Nut With Hand Rivet Gun MB512 (Up To Thread M12)
  • 41 00... Installing A Cavity Acoustic Baffle (Expanded)
  • 41 00... Installing A Cavity Acoustic Baffle (Not Expanded)
  • 41 00... Installing A Cavity Sealing With 2-Component PU Cavity Foam
    • Notes
    • Information On Dangers/Hazards
    • Processing Instructions
  • 41 00... Materials Science
    • Aluminum
      • Material Influences
      • Machining Properties
      • Mounting
  • 41 00... Notes On Adhesive K1
    • Notes
    • Storage
    • Shelf Life
    • Surface Pre-Treatment
    • Required Cartridge Gun
    • Preparing The Glue Cartridge
    • Adhesive Application
    • Hardening Time
    • Disposal Of Adhesive
  • 41 00... Notes On Adhesive K2
    • Notes
    • Storage
    • Shelf Life
    • Surface Pre-Treatment
    • Required Cartridge Gun
    • Preparing The Glue Cartridge
    • Adhesive Application
    • Hardening Time
    • Disposal Of Adhesive
  • 41 00... Notes On Adhesive K3
    • Notes
    • Storage
    • Shelf Life
    • Surface Pre-Treatment
    • Required Cartridge Gun
    • Preparing The Glue Cartridge
    • 2-Component Adhesive Application
    • Hardening Time
    • Adhesive Disposal
  • 41 00... Notes On Adhesive K4
    • Notes
    • Storage
    • Shelf Life
    • Surface Pre-Treatment
    • Required Cartridge Gun
    • Preparing The Glue Cartridge
    • 2-Component Adhesive Application
    • Hardening Time
    • Disposal Of Adhesive
  • 41 00... Notes On Adhesive K5
    • Notes
    • Storage
    • Shelf Life
    • Surface Pre-Treatment
    • Required Cartridge Gun
    • Preparing The Glue Cartridge
    • Adhesive Application
    • Hardening Time
    • Disposal Of Adhesive
  • 41 00... Notes On Cleaning Agent R1
  • 41 00... Notes On Repairing Threads
  • 41 00... Opening Adhesive Bonds
    • Opening Spot-Weld Bonds
    • Opening Adhesive Bonds
    • Opening Adhesive Bonds On Aluminum Roofs
    • Opening Adhesive Bonds On Carbon-Fibre-Reinforced Plastic Parts
  • 41 00... Opening Brazed Joints
  • 41 00... Opening Riveted Joints
    • Notes
    • Opening Blind Rivets
      • Opening Blind Rivets (N1 And N2)
      • Opening Blind Rivets (N3 And N6)
    • Opening Punch Rivets
      • Opening Punch Rivets By Extraction
      • Opening Punch Rivets By Drilling Out
  • 41 00... Opening Weld Joints
    • Opening Weld Spots (Resistance Pressure Spot Welding)
      • Notes
      • Procedure
    • Opening MAG Weld Seams And MIG Brazing Seams
    • Opening Laser Weld Seams
      • Notes
      • Procedure
  • 41 00... Overview Of Adhesive Cartridge Guns
  • 41 00... Overview Of Consumables (Electronic Parts Catalog)
  • 41 00... Overview Of Front End Repair Elements
  • 41 00... Punch Rivets
    • Notes
    • Recommended Tools And Equipment
    • Setting Punch Rivets
  • 41 00... Quality Standard
  • 41 00... Reinforcement Plate With Stud Bolt (Bonded)
    • Notes
    • Preparation Of New Part
    • Procedure For Using Universal Reinforcement Plate
    • Installing Reinforcement Plate
  • 41 05 800 Releasing Bonded Folded Seam Connections
  • 41 00... Repair Solution For Straight Shank/Hexagon Rivet Nut
    • Notes
    • Hexagon/Straight Shank Rivet Nut With Hand Rivet Gun ZS308 (Up To Thread M8)
    • Hexagon/Straight Shank Rivet Nut With Hand Rivet Gun MB512 (Up To Thread M12)
  • 41 0 Stage 1 Repair Techniques
  • 41 0 Stage 2 Repair Techniques
  • 41 0 Stage 3 Repair Techniques
  • 41 00... Repairing Plastic Parts
    • Plastic Parts General Information
    • Shaping Plastic Parts
    • Bonding Plastic Parts
  • 41 00... Riveting Aluminum Parts
    • Recommended Tools And Equipment
    • Extracting Punch Rivets
      • Notes
      • Drilling Out Punch Rivets
      • Drilling Out Blind Rivets
    • Blind Riveting In Conjunction With Bonding
    • Setting Blind Rivets
    • Setting Blind Rivet Nuts And Blind Rivet Studs
  • 41 00... Riveting Steel Parts
    • Recommended Tools And Equipment
    • Setting Blind Rivet Nuts And Blind Rivet Bolts
  • 41 00... Safety At Work
    • Working With Aluminum Dust
      • Notes
      • Removing Sealant
      • ARC Welding And Brazing
      • Working With Chemical Products (Adhesive, Cleaning Agents, Fillers, Etc.)
    • First Aid
  • 41 00... Sectional Repair Of Extruded Aluminum Sections With Repair Elements
  • 41 00... Separating Cut Determination With A Template
  • 41 00... Setting Blind Rivet Nuts And Bolts
  • 41 00... Soldering Steel Components
    • Notes
    • General Information
    • Work Materials
    • Preparation
    • Implementation
    • Subsequent Treatment Of Brazed Joints
    • Notes On Melting/Tinning
  • 41 00... Spot-Weld Bonding Steel Parts
  • 41 00... Stamping Vehicle Identification Number
    • Notes
  • 41 00... Straightening Aluminum Components In Structure
  • 41 00... Straightening Aluminum Parts
    • Recommended Tools
    • Straightening Outer Shell
    • Straightening Structure
  • 41 00... Straightening Aluminum Parts On Outer Skin
    • Recommended Tools
    • Straightening Outer Shell
  • 41 00... Straightening Steel Components In The Structure
  • 41 00... Straightening Steel Parts
    • Recommended Tools
    • Straightening Outer Shell
    • Straightening Structure
  • 41 00... Straightening Steel Parts On Outer Skin
    • Recommended Tools
    • Straightening Outer Shell
  • 41 00... Use Of Materials In Outer Skin
  • 41 00... Vehicle Identification Number General Information
    • Notes
    • General Notes For Stamped Vehicle Identification Numbers
    • General Notes For Embossed Vehicle Identification Numbers
  • 41 00... Welding And Soldering Steel Parts
    • Notes
    • Welding Steel Parts
      • General Information
      • Work Materials
      • Preparations For MAG And Spot-Welding
      • Welding
      • Subsequent Treatment Of Weld Joints
    • Soldering Steel Parts
      • General Information
      • Work Materials
      • Preparations For Brazing/Tinning
      • Brazing/Tinning
      • Subsequent Treatment Of Brazed Joints
  • 41 00... Welding In Reinforcement Plate (Steel Plate)
  • 41 00... Welding Steel Components
    • Notes
    • General Information
    • Work Materials
    • Preparations For MAG And Spot-Welding
    • Welding
    • Subsequent Treatment Of Weld Joints
  • 41 00... Working With 2-Component PU Cavity Foam
    • Notes
    • Information On Dangers/Hazards
    • Application Instructions
  • 41 00... Workshop Equipment
• Support Members
  • 41 11 516 Replace Left Carrier Support (Partial Replacement, Front Side Panel Removed)
  • 41 11 141 Replacing Cover For Left Or Right Frame Side Member (Partial Replacement Between A- And B- Pillars)
  • 41 11 023 Replacing Front Section Of Engine Support To Left Wheel Arch
    • Notes
    • Preparation Of New Part
  • 41 11 043 Replacing Front Section Of Left Engine Support
  • 41 11 028 Replacing Left Engine Carrier (Partial Replacement Before Front Axle)
• Luggage Compartment Floor
  • 41 12 535 Replacing Complete Rear Luggage Compartment Floor (Tail Panel Removed)
• Wheel Wells
  • 41 13... Left Bulkhead Partial Replacement (Engine Carrier Front Section Removed)
    • Notes
    • Preparation Of New Part
  • 41 13... Right Bulkhead Partial Replacement (Engine Carrier Front Section Removed)
  • 41 13 510 Replacing Left Equipment Carrier Partition Wall (Wheel Arch Removed)
  • 41 14 021 Filling Bulkhead Cross-Member With Foam
    • Notes
    • Auxiliary Equipment
    • Filling Cross-Member With Foam
  • 41 14 511 Replacing Complete Rear Left Wheel Arch (Rear Left Side Panel Removed)
  • 41 14 021 Replacing Front Left Wheel Arch
    • Notes
    • Preparation Of New Part
  • 41 14 502 Replacing Rear Left Outer Wheel Arch Section (Rear Left Side Panel Removed)
• Side Frame And Door Pillars
  • 41 21 510 Replacing Front Left Door Pillar (Front Side Panel Removed)
    • Notes
    • Preparation of new part
• Outer Roof Skin
  • 41 31 014 Replacing Front And Rear Roof Outer Skin (Version With Slide/Tilt Sunroof)
• Dash Cowl
  • 41 21 510 Replacing Front Left Door Pillar (Front Side Panel Removed)
• Front Trim Panel
  • 41 33 040 Replacing Front Wall
• Rear Trim Panel
  • 41 34 041 Replacing Tail Panel
• Side Panels
  • 41 35 000 Removing And Installing/Replacing Side Panel, Front Left Or Right
    • Notes
  • 41 35 101 Replacing Rear Left Side Panel
• Front Side Doors
  • 41 51 004 Adjusting Front Left Or Right Door
    • Notes
    • After Installation
  • 41 51 080 Removing And Installing/Replacing Front Left Or Right Door
• Front Lid
  • 41 61 014 Adjusting Engine Bonnet/Hood
  • 41 61 000 Removing And Installing Engine Hood
• Rear Lid
  • 41 62 014 Adjusting Rear Lid
  • 41 62 000 Removing And Installing Rear Lid
  • 41 62 043 Removing And Installing/Replacing Left Or Right Hinge For Rear Lid
• Other Flaps
  • 41 63 000 Removing And Installing Flap For Fuel Filler Neck
  • 41 63 003 Replacing Cover Bowl