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Home >> BMW >> 2009 >> 650i 2D Convertible, Automatic >> Repair and Diagnosis >> Collision >> Dimensions >> COLLISION - BODY PANEL REPAIR (E64) 650i >> Wheel Wells >> 41 13... Left Bulkhead Partial Replacement (Engine Carrier Front Section Removed) >> Preparation Of New Part

Preparation Of New Part

Mark new part in accordance with severance cut on vehicle + 20 mm extra material and cut (1).

Fig 1: Mark On Severance Cut Of Vehicle
G05503259Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Position new component from inside.

In area (1) new component is situated between bulkhead and reinforcement (2).

Check attachment parts for ease of movement.

Fig 2: Component Area And Reinforcement
G05503260Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Use 11 rivets (size 13) in area (1).

Use 1 rivet (size 13) in area (2).

Use 3 rivets (size 15) in area (3).

Area (4) is only riveted together with engine carrier.

Use 4 rivets (size 15) in area (4).

Area (5) is only riveted together with outer bulkhead support carrier.

Drill holes for, see RIVETS .

Fig 3: Rivets On Area
G05503261Courtesy of BMW OF NORTH AMERICA, INC.

see GLUE  bulkhead support carrier.

Pay attention to POTLIFE  of adhesive.