Left side rear end damage - AR64.20-P-1200EW
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 212.0/1, 218.3
Shown on model 212.0
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel | No fire, sparks, open flames or smoking. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| General information on body repair | AH60.00-N-0001-01A | ||
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Remove all detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with welding protection blankets | Welding protective blanket | |
| 3 | Equip straightening bench with module members, cross members and straightening tool set. | Straightening bench, cars, vans, commercial vehicles, cab Straightening bracket set, passenger cars, cross-country vehicles (Celette) Straightening system, passenger cars (Car Bench) |
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| 4 | Place vehicle on straightening bench and | Two-post lifting platform, 3.0 - 3.5 t fasten electromechanical Two-post lifting platform, 2.5 - 3.5 t electrohydraulic |
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| 5 | Damage area, reshaping | ||
| 6 | Remove spare tire well | AR88.30-P-1000EL | |
| 7 | Remove rear fender (3) | ||
| Model 212.0/1 | AR63.50-P-1400-02EW | ||
| Model 218.3 | AR63.50-P-1400-02EL | ||
| Beading pliers Weld-spot milling machine Metal needle template Body jig saw Window glazing device, FSC 1.6 Round wire brush Hot-air gun Wet and dry vacuum cleaner |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Sheet metal crimping pliers for areas not easily accessible | WF58.50-P-6350-01SC | ||
| 8 | Remove rear end (4) | AR64.20-P-1020-01EW | |
| Round wire brush Wet and dry vacuum cleaner |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 9 | Remove rear longitudinal member section (1) with rear end part (2) | AR64.20-P-1260-01EW | |
| Round wire brush Hot-air gun Wet and dry vacuum cleaner |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 10 | Prepare rear fender (3) for installation | Model 212.0/1 | AR63.50-P-1400-03EW |
| Model 218.3 Weld-spot milling machine Metal needle template Round wire brush |
AR63.50-P-1400-03EL | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 11 | Prepare rear end (4) for installation | AR64.20-P-1020-02EW | |
| Round wire brush | |||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 12 | Prepare rear longitudinal member section (1) and rear end part (2). | AR64.20-P-1260-02EW | |
| Round wire brush | |||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 13 | Prepare body flange for gluing in spare tire well | AR88.30-P-1000-03SX | |
| Install | |||
| 14 | Install rear longitudinal member section (1) with rear end part (2) | AR64.20-P-1260-03EW | |
| Straightening bracket set, passenger cars, cross-country vehicles (Celette) Straightening system, passenger cars (Car Bench) Multifunction device (spot welding) Vice grip pliers (standard) Pneumatic/hydraulic blind rivet tool Manual temporary fastener, 6.35 mm Wet and dry vacuum cleaner |
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| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Blind rivet 6.5 12.5 | *BR00.45-Z-1012-13A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| 15 | Install rear end (4), fit and weld in | AR64.20-P-1020-03EW | |
| Figure | |||
| Trunk lid to upper rear fender, rear fender to taillamp, trunk lid taillamp to taillamp: Model 212.0/1 |
*BE60.00-P-1003-01U | ||
| Model 218.3 | *BE60.00-P-1003-01O | ||
| Multifunction device (spot welding) Inert gas welder Vice grip pliers (standard) Pneumatic/hydraulic blind rivet tool Round wire brush |
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| Polygrip countersunk-head rivet, 6.4 14 | *BR00.45-Z-1002-13A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| 16 | Install rear fender (3), fit and weld in | Model 212.0/1 | AR63.50-P-1400-04EW |
| Model 218.3 | AR63.50-P-1400-04EL | ||
Rear door to side piece, bottom: |
Figure | ||
| Model 212.0/1 | *BE60.00-P-1002-01U | ||
| Model 218.3 Trunk lid to upper rear fender, rear fender to taillamp, trunk lid taillamp to taillamp: |
*BE60.00-P-1002-01O | ||
| Model 212.0/1 | *BE60.00-P-1003-01U | ||
| Model 218.3 Fuel filler flap: |
*BE60.00-P-1003-01O | ||
| Model 212.0/1 | *BE60.00-P-1004-01 | ||
| Model 218.3 | *BE60.00-P-1004-01O | ||
| Multifunction device (spot welding) Inert gas welder Vice grip pliers (standard) Pneumatic/hydraulic blind rivet tool Round wire brush Wet and dry vacuum cleaner |
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| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Blind rivet 6.4 14 | *BR00.45-Z-1001-13A | ||
| Polygrip countersunk-head rivet, 6.4X14 | *BR00.45-Z-1002-13 | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| 17 | Install spare tire well | AR88.30-P-1000EL | |
| 18 | Release vehicle from straightening bench, lift vehicle and remove straightening bench | Two-post lifting platform, 3.0 - 3.5 t electromechanical Two-post lifting platform, 2.5 - 3.5 t electrohydraulic |
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| 19 | Clean weld joints and sheet metal flanges with Round wire brush rotary wire brush | ||
| 20 | Clean repair areas | Wet and dry vacuum cleaner | |
| 21 | Remove welding protection blankets | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 22 | Prime repair area using primer filler | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 23 | Carry out seam sealing after repairs | Model 212 | AR97.10-P-4000EW |
| Model 218.3 | AR97.10-P-4000EL | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 24 | Paint repair areas and adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 25 | Apply additional cavity preservation | Model 212.0/1 | AR97.20-P-1500EW |
| Model 218.3 | AR97.20-P-1500EL | ||
| 26 | Install all removed detachable parts |
CHECK VALUES FOR GAPS
| Number | Designation | Model 212.0/1 | |||
|---|---|---|---|---|---|
| BE60.00-P-1002-01U | Gap dimension | Front door to fender | Dimension "G" | mm | 4 (+1/-0.5) |
| Front door to rear door | Dimension "H" | mm | 4.5 (+1/-0.5) | ||
| Front door to roof frame | Dimension "I" | mm | 14 (±1.5) | ||
| Rear door to roof frame | Dimension "J" | mm | 13 (±1.5) | ||
| Rear door to side piece, bottom | Dimension "K" | mm | 4 (+1/-0.5) | ||
| Driver door cover to rear door cover | Dimension "W" | mm | 4 (±1) | ||
| See picture | AR60.00-P-0700-01EW | ||||
| *BE60.00-P-1003-01U | Gap dimension | Trunk lid to rear fender, top | Dimension "L" | mm | 4 (±1) |
| Trunk lid to rear lamp unit | Dimension "M" | mm | - | ||
| Trunk lid to bumper | Dimension "N" | mm | 6.5 (±1) | ||
| Rear fender to lamp unit | Dimension "O" | mm | 2 (+1.5/-1) | ||
| Taillamp to bumper | Dimension "P" | mm | 2 (±1) | ||
| Taillamp, trunk lid to taillamp | Dimension "M1" | mm | 4 (±1.5) | ||
| See picture | AR60.00-P-0700-01EW | ||||
| BE60.00-P-1004-01U | Gap dimension | Fuel filler flap (around) | Dimension "Q" | mm | 3 (+1/-0.5) |
| See picture | AR60.00-P-0700-01EW | ||||
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 218.3 | |||
|---|---|---|---|---|---|
| BE60.00-P-1002-01O | Gap dimension | Fender to A-pillar | Dimension "D" | mm | 3.5 (±1) |
| Front door to fender | Dimension "E" | mm | 4.0 (-0.5/+1) | ||
| Front door to rear door | Dimension "F" | mm | 5.0 (-0.5/+1) | ||
| B-pillar cover to front window | Dimension "G" | mm | 10 (±1) | ||
| B-pillar cover to rear window | Dimension "H" | mm | 10 (±1) | ||
| Rear door to side piece, bottom | Dimension "I" | mm | 4.5 (±1) | ||
| See picture | AR60.00-P-0700-01EL | ||||
| BE60.00-P-1003-01O | Gap dimension | Trunk lid to rear fender, top | Dimension "J" | mm | 4.0 (±1) |
| Trunk lid to rear lamp unit | Dimension "K" | mm | 5.0 (±1) | ||
| Trunk lid to bumper | Dimension "L" | mm | 5.5 (±1) | ||
| Rear fender to lamp unit | Dimension "M" | mm | 3.0 (±1) | ||
| See picture | AR60.00-P-0700-01EL | ||||
| BE60.00-P-1004-01O | Gap dimension | Fuel filler flap | Dimension "N" | mm | 3.0 (-0.5/+1) |
| See picture | AR60.00-P-0700-01EL | ||||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4 14 | A 003 990 35 97 |
| BR00.45-Z-1002-13A | Polygrip countersunk-head rivet, 6.4 14 | A 003 990 86 97 05 |
| BR00.45-Z-1012-13A | Blind rivet 6.5 12.5 | A 004 990 16 97 |