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Remove/install spare tire well - AR88.30-P-1000EL

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MODEL 212, 218 

Illustrated on model 218.3 

Fig 1: Spare Tire Well Remove/Install Components (1 Of 2)
G09977899Courtesy of MERCEDES-BENZ USA
Fig 2: Spare Tire Well Remove/Install Components (2 Of 2)
G09977900Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
DANGER Risk of injury  caused by slipping when inserting blade in the multicutter and by glass splinters when cutting out bonded windows Always interrupt air supply when inserting or removing blade.
Wear protective gloves and safety glasses.
AS67.00-Z-0001-01A
1 Prepare adhesive cartridge   AR67.10-P-1000-07P
Repair kit, installing window, 2-component adhesive *BR00.45-Z-1049-02A 
2 Remove TIREFIT bracket    
3 Remove luggage compartment lining    
4 Remove spare tire IMPORTANT If installed.  
5 Remove power closing drive Model 218  
Model 212.0/1 AR80.40-P-1000EW
6 Remove AdBlue tank Model 212 with engine 642 with CODE (U42)
Diesel exhaust treatment BlueTEC (SCR)
AR14.40-P-2014OGE
7.1 Cut out spare wheel well (2) along separation line from below On vehicles with CODE (U42) Diesel exhaust treatment BlueTEC (SCR)  
SPECIAL TOOL Cutting blade
Window glazing device, FSC 1.6
Fig 3
7.2 Cut out spare wheel well (1) along separation line from above On vehicles without Diesel exhaust treatment BlueTEC (SCR)  
SPECIAL TOOL Cutting blade
Window glazing device, FSC 1.6
Fig 4
8 Prepare body flange for gluing in spare wheel well (1, 2) Wet and dry vacuum cleaner AR88.30-P-1000-03SX 
Repair kit, installing window, 2-component adhesive *BR00.45-Z-1049-02A 
9 Apply adhesive on the adhesive flange at the new spare wheel wells (1, 2) IMPORTANT Width of glue bead approx. 8 mm, height approx. 13 mm
Electric cartridge gun
 
Repair kit, installing window, 2-component adhesive *BR00.45-Z-1049-02A 
10 Apply spare wheel wells (1, 2) on glue flange of body opening    
INSTALLING Install     
11 Install AdBlue tank Model 212 with engine 642 with CODE (U42)
Diesel exhaust treatment BlueTEC (SCR)
AR14.40-P-2014OGE
12 Install power closing drive Model 218  
Model 212.0/1 AR80.40-P-1000EW
13 Install spare tire IMPORTANT If installed.  
14 Install luggage compartment lining    
15 Install TIREFIT bracket    
Fig 3: Identifying Cutting Blade (124 589 12 63 00)
G09977901Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Cutting Blade (124 589 40 63 00)
G09977902Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1049-02A Repair kit, installing window, 2-component adhesive A 168 670 00 93