Prepare new rear fender part - AR63.50-P-1400-03EW

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

MODEL 212.0 /1

Scribe separation point on rear fender (1) (area O).
When replacing inner C-pillar, separation point in area O is not required.

Transfer dimensions from vehicle.
Cut rear fender (1) at separation point (area O).
Remove section from rear fender (1).

Fig 1: Rear Fender Separation Point
Courtesy of MERCEDES-BENZ USA

Fig 2: Rear Fender Crosshatched Areas
Courtesy of MERCEDES-BENZ USA
Grind mating surfaces on rear fender (1) down to bare metal in the crosshatched areas.
Grind spot weld flanges down to bare metal on both sides.
Coat insides of spot welding flange on rear fender (1) with zinc dust paint.
Following steps 6, 7, 8 are not required when replacing C-pillar.
Cut out spot welds on lock striker bracket (2) (area P).
Drill through spot welds on lock striker bracket (2) (area P₁ ).
Remove locking eye bracket (2).