Remove/install engine with transmission - AR01.10-P-2401EHV

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

ENGINE 276.9 in MODEL 212.095/195

Fig 1: Engine With Transmission Remove/Install Components (1 Of 3)

Courtesy of MERCEDES-BENZ USA

Fig 2: Engine With Transmission Remove/Install Components (2 Of 3)

Courtesy of MERCEDES-BENZ USA

Fig 3: Engine With Transmission Remove/Install Components (3 Of 3)

Courtesy of MERCEDES-BENZ USA

	Remove/install
	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Risk of death when touching components on vehicles with high-voltage on-board electrical system	Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not carry out any work on high-voltage on-board electrical systems.	AS54.00-Z-0001-01A
	Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses.	AS20.00-Z-0001-01A
	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Notes on bolted connections with self tapping screws		AH00.00-P-0007-01SF
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
	Evaluation of high-voltage components		AH54.00-P-6500-01SXH
	Note on high-voltage battery		AH54.10-P-0006-01MEV
	Note on high-voltage on-board electrical system		AH54.00-P-0010-01A
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
1	Secure vehicle on vehicle lift		AR00.60-P-0100EWS
2	Remove engine compartment paneling		AR61.20-P-1105EW
3	Remove front flexible coupling on transmission		AR41.10-P-0050EW
3	Remove front flexible coupling on transmission	Flexible coupling remains on propeller shaft.	AR41.10-P-0050EW
4	Turn front wheels to straight-ahead position and secure steering wheel with holding device	The steering wheel must not be turned when the steering coupling is removed. The clock spring contact may be destroyed otherwise.
4		Retainer device	Fig 4
5	Perform enable for the high voltage on-board electrical system		AR54.10-P-1150EH
6	Drain coolant at radiator		AR20.00-P-1142EL
7	Remove ground line on on-board electrical system battery		AR54.10-P-0003EW
8	Remove resonance intake manifold (1)		AR09.20-P-1961EL
9	Remove air filter housing (2) with intake air duct (3)	Bolt, air filter to cylinder head cover	*BA09.10-P-1001-01M
9	Remove air filter housing (2) with intake air duct (3)	Bolt, air filter to air intake pipe support brace	*BA09.10-P-1002-01M
10	Remove ME-SFI [ME] control unit (N3/10)		AR07.08-P-7008EL
11	Disconnect electrical connection from electric vacuum pump		AR43.05-P-0001EHV
12	Remove electrical lines (24) from front prefuse box (F32)
13	Unclip coolant expansion reservoir (4) from major assembly partition wall
14	Disconnect electrical connection (29)
15	Remove seal (5) in the area of the high-voltage line (6)
16	Remove holder (7) for the high-voltage line (6) from suspension strut tower
17	Remove retaining clamp (8) from high-voltage line bracket (6)
18	Expose high-voltage lines (6) and lay on engine
19	Remove bracket (9) for high-voltage line (10) from electrical refrigerant compressor (A9/5)
20	Disconnect high voltage plug (11) from electrical A/C compressor (A9/5)
21	Drain engine oil and catch in a suitable container
	Drain engine oil and catch in a suitable container		AP18.00-P-0101CWZ
22	Disconnect electrical connection (12) from electrical A/C compressor (A9/5)
23	Remove screw/bolts (13), place electrical A/C compressor (A9/5) with attached refrigerant lines to one side and secure against falling down	Do not deform refrigerant lines in the area of the refrigerant lines. Leaks can occur in the system otherwise. Ensure that transmission fluid lines (14) are seated correctly.
23		Bolt, refrigerant compressor to timing case/crankcase/engine support	*BA83.55-P-1001-01M
24	Remove heat shield (15) from transmission and disconnect electrical connection for transmission control
25	Remove ground line (16) from transmission	Bolt, ground strap to transmission	*BA15.10-P-1002-05C
26	Disconnect electrical connections on left or right oxygen sensors and expose feed lines		AR07.52-P-5303EL
27	Remove CATs (17) from the manifolds and brackets on the transmission		AR49.10-P-7100EL
28	Remove lower steering coupling from steering		AR46.10-P-8000EW
28	Remove lower steering coupling from steering	The steering coupling remains on the rack-and-pinion steering.	AR46.10-P-8000EW
29	Lift transmission with transmission jack and transmission plate	Raise the transmission using the transmission jack and transmission plate until the rear engine mount is relieved. Transmission platform Transmission jack
30	Remove rear engine crossmember and engine mount		AR22.10-P-1180CW
31	Install rear engine crossmember again without engine mount		AR22.10-P-1180CW
31	Install rear engine crossmember again without engine mount	Screw in the engine crossmember screw/bolts on the vehicle frame all the way; do not tighten using a torque.	AR22.10-P-1180CW
32	Lower transmission and let it rest on the rear engine crossmember
33	Remove transmission fluid lines (14) at the connecting point from the cooler		AR27.10-P-0501-03CW
		Seal openings using stop plugs.
		Record plug	Fig 7
34	Detach coolant hose (18) at cooler and coolant pump and set aside in the engine compartment		AR09.41-P-1311-01AL
34		Check coolant hose (18) and hose clamp for damage; replace if necessary.	AR09.41-P-1311-01AL
35	Detach coolant hose (19) at cooler and thermostat housing and set aside in the engine compartment		AR09.41-P-1311-01AL
35		Check coolant hose (19) and hose clamp for damage; replace if necessary.	AR09.41-P-1311-01AL
36	Remove coolant hoses (20, 21) on the engine side	Check coolant hoses (20, 21) and clamps for damage; replace if necessary.
36	Remove coolant hoses (20, 21) on the engine side	Hose clamp pliers	Fig 8
37	Remove coolant hose from power electronics control unit to the cooler on the engine side	Check coolant hose and clamp for damage; replace if necessary.
37		Hose clamp pliers	Fig 8
38	Remove coolant line (28) to heating cooler at bulkhead	Check coolant line for damage; install new if necessary.
39	Remove heat shields from engine mounts		AR22.10-P-1260EL
40	Remove seal (30) from bulkhead (28)
41	Remove vacuum line (22) and electrical line (23) from the bulkhead (28) and set aside
42	Remove electrical lines (24) from the bulkhead (28) and lay on the engine
43	Remove fan unit (25)		AR20.40-P-5050EL
44	Mount protective plate on radiator
	Mount protective plate on radiator		WF58.50-P-0110-01A
45	Relieve fuel pressure through service valve		AR07.03-P-1460-01VA
		Cap on service connection	*BA07.03-P-1007-01D
		Pressure hose	Fig 6
46	Close off fuel line (26) to connecting point (27)	Seal openings using stop plugs.
46	Close off fuel line (26) to connecting point (27)	Record plug	Fig 7
47	Mount adaptation, engine lifting gear and boom crane on engine and raise engine a little	Only raise engine sufficiently that the engine mounts are not under tension. Boom crane Load regulator
47		Adaptation	Fig 5
48	Remove screw/bolts for engine supports on engine mounts		AR22.10-P-1260EL
49	Lift out engine together with transmission	The engine must not lie on the bulkhead (28). Damage can occur to lines and detachable parts otherwise.
50	Install in the reverse order
51	Check cooling system for leaktightness		AR20.00-P-1010EL
52	Read out fault memory using STAR DIAGNOSIS; clear if necessary.
			AD00.00-P-2000-04A
53	Check transmission oil level and correct if necessary		AR27.00-P-0270EH
	Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
54	Perform an engine test run; in doing so check engine for proper operation and leaktightness		AS00.00-Z-0005-01A