Remove/install resonance intake manifold - AR09.20-P-1961EL
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
ENGINES 276 in MODEL 212, 218
MODIFICATION NOTES
| 29.3.11 | Value changed: bolt, EGR line to bracket | *BA14.20-P-1005-01M |
| Remove/install | |||
| Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof | Keep body parts and limbs well clear of moving parts. | AS00.00-Z-0011-01A | |
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| 1 | Switch off ignition | ||
| 2 | Remove front engine cover | ||
| 3 | Remove air filter housing | *BA09.10-P-1001-01M | |
| *BA09.10-P-1002-01M | |||
| 4 | Loosen clamp (3) for intake hose (2) on hot film MAF sensor (B2/5) | ||
| 5 | Pull off purge line (4) from resonance intake manifold (1) | ||
| 6 | Detach crankcase breather line (5) on intake hose (2) and unclip on resonance intake manifold (1) | ||
| 7 | Detach crankcase breather line (11) on resonance intake manifold (1) | ||
| 8 | Disconnect electrical connector at pressure sensor downstream of throttle valve (B28/7) | ||
| 9 | Disconnect electrical plug connector on throttle valve actuator (M16/6) | ||
| 10 | Unclip electrical line on throttle valve actuator (M16/6) | ||
| 11 | Remove vacuum line (7) for brake booster to vacuum line (6) | ||
| 12 | Remove vacuum line (6) to vacuum pump | ||
| 13 | Unclip vacuum hose (8) on resonance intake manifold (1) | ||
| 14 | Detach vacuum hose (9) on vacuum line (10) | ||
| 15 | Disconnect electrical connection on intake manifold intake air temperature sensor (B17/1) | ||
| 16 | Disconnect electrical connection on selector drum switchover valve (Y77/3) and intake manifold resonance flap switchover valve (Y77/2) | ||
| 17 | Remove cover (1a) on resonance intake manifold (1) | *BA09.20-P-1008-01T | |
| 18 | Remove bolts (1s) on resonance intake manifold (1) | *BA09.20-P-1001-01T | |
| 19 | Remove resonance intake manifold (1) | ||
| Only perform operation steps 20 to 25 when removing the intermediate flange (1l, 1r) for the resonance intake manifold (1) | |||
| 20 | Remove bolts (14, 15) on right intermediate flange (1r) | *BA09.20-P-1002-01T | |
| *BA09.20-P-1003-01T | |||
| 21 | Remove right intermediate flange (1r) | ||
| 22 | Remove bracket (1) from EGR line (16) | ||
| 23 | Remove screw (17) | *BA14.20-P-1005-01M | |
| 24 | Remove bolts on left intermediate flange (1l) | *BA09.20-P-1002-01T | |
| 25 | Remove left intermediate flange (1l) | ||
| 26 | Install in the reverse order | ||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 27 | Carry out an engine test run and check resonance intake manifold (1) for leaks |
INTAKE MANIFOLD
| Number | Designation | Engine 276 | |
|---|---|---|---|
| BA09.20-P-1001-01T | Bolt, air intake pipe to intermediate flange | Nm | 9 |
| BA09.20-P-1002-01T | Bolt, intermediate flange to cylinder head | Nm | 9 |
| BA09.20-P-1003-01T | Bolt, intermediate flange to intermediate flange | Nm | 9 |
| BA09.20-P-1008-01T | Bolt, model plate cover to air intake pipe | Nm | 2 |
EXHAUST GAS RECIRCULATION
| Number | Designation | Engine 276 | |
|---|---|---|---|
| BA14.20-P-1005-01M | Bolt, EGR line to bracket | Nm | 12 |
AIR FILTER
| Number | Designation | Engine 276 | |
|---|---|---|---|
| BA09.10-P-1001-01M | Bolt, air filter to cylinder head cover | Nm | 9 |
| BA09.10-P-1002-01M | Bolt, air filter to air intake pipe support brace | Nm | 9 |