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Filling automatic transmission with fluid - AR27.00-P-0270EH

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TRANSMISSION 724.2 

Fig 1: Filling Automatic Transmission With Fluid - Transmission 724.2 (1 Of 3)
G09975646Courtesy of MERCEDES-BENZ USA
Fig 2: Filling Automatic Transmission With Fluid - Transmission 724.2 (2 Of 3)
G09975647Courtesy of MERCEDES-BENZ USA
Fig 3: Filling Automatic Transmission With Fluid - Transmission 724.2 (3 Of 3)
G09975648DANGERDANGERIMPORTANTREMOVINGREFER TO CAPACITIES & SPECIFICATIONSNOTESIMPORTANTFLUID SPECIFICATIONIMPORTANTSPECIAL TOOLNOTESNOTESREFER TO SELF-DIAGNOSTIC SYSTEMSREFER TO SELF-DIAGNOSTIC SYSTEMSIMPORTANTIMPORTANTSPECIAL TOOLIMPORTANTTORQUE SPECIFICATIONNOTESNOTESIMPORTANTNOTESIMPORTANTTORQUE SPECIFICATIONINSTALLINGCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
IMPORTANT Notes on automatic transmission   AH27.19-P-0001-01NKB
REMOVING Remove     
1.1 Remove bottom rear engine compartment paneling TRANSMISSION 724.2 in MODEL 205, 222
TRANSMISSION 724.2 in MODEL 212 with ENGINE 276		  
TRANSMISSION 724.2 in MODEL 205 AR61.20-P-1105LW
TRANSMISSION 724.2 in MODEL 222 AR61.20-P-1105LF
TRANSMISSION 724.2 in MODEL 212 with ENGINE 276 AR61.20-P-1105EW
1.2 Remove rear bottom part of soundproofing TRANSMISSION 724.2 in MODEL 212 with ENGINE 651  
AR94.30-P-5300EW
  Fill with transmission oil     
2 Remove drain screw (3), screw in adapter (2) and connect oil dispenser    
3 Pump transmission oil using oil dispenser into transmission    
REFER TO CAPACITIES & SPECIFICATIONS Automatic transmission fluids (ATF) (specification 236.15) Automatic transmission fluids (ATF, Specification 236.15). See https://bevo.mercedes-benz.com/index.php?language_id=1
NOTES The Specifications for Operating Fluids must be strictly observed.
Otherwise the transmission may be damaged.
IMPORTANT On transmissions that have been repaired, the quantity of transmission oil drained +0.5 liters should be poured in.
FLUID SPECIFICATION Filling capacity *BF27.00-P-1001-01H 
4 Unscrew thermostat screw plug (4) and remove spring (6) with thermostat element (7) Only when the oil cooler or the oil line have been removed and installed or replaced, or following a transmission repair.
IMPORTANT The thermostat screw plug (4) is spring loaded.		  
5 Screw in adapter (8) with sealing ring (5) and tighten by hand Only when the oil cooler or the oil line have been removed and installed or replaced, or following a transmission repair.  
SPECIAL TOOL Adapter Fig 4
6 Start engine and shift transmission into transmission mode "S" NOTES It is absolutely essential that the transmission is in the "S" transmission mode. This ensures that the start-up clutch remains closed. Otherwise faulty measurements will be made when checking the oil level.
NOTES The transmission must be full with transmission oil.
Otherwise the transmission may be damaged.		  
7 Connect diagnostic system and check the transmission oil temperature    
REFER TO SELF-DIAGNOSTIC SYSTEMS TRANSMISSION 724.2 in MODEL 205, 222 AD00.00-P-2000-04B
REFER TO SELF-DIAGNOSTIC SYSTEMS TRANSMISSION 724.2 in MODEL 212 AD00.00-P-2000-04A
8 Bring transmission oil temperature to 45°C/113°F IMPORTANT Determine transmission oil temperature using diagnostic system.  
9 Turn off engine    
10 Determine transmission oil temperature using diagnostic system IMPORTANT The transmission oil temperature must be 45 °C/113.  
11 Remove adapter (8) Only when the oil cooler or the oil line have been removed and installed or replaced, or following a transmission repair.  
SPECIAL TOOL Adapter Fig 4
12 Install thermostat element (7) with spring (6), and tighten thermostat screw plug (4) Only when the oil cooler or the oil line have been removed and installed or replaced, or following a transmission repair.
IMPORTANT Replace sealing ring (5).		  
TORQUE SPECIFICATION Screw plug (thermostat element) to clutch housing *BA27.10-P-1004-04G 
13 Start engine, set selector lever to position "P" and shift transmission to "S" transmission mode NOTES It is absolutely essential that the transmission is in the "S" transmission mode. This ensures that the start-up clutch remains closed. Otherwise faulty measurements will be made when checking the oil level.  
  Correct transmission oil level     
14 Shift through the gear ranges "P-R-N-D" several times with the brake operated and the engine at idle    
15 Leave engine in selector lever position "P" at idle speed, and shift transmission to "S" transmission mode NOTES It is absolutely essential that the transmission is in the "S" transmission mode. This ensures that the start-up clutch remains closed. Otherwise faulty measurements will be made when checking the oil level.  
16 Determine transmission oil temperature using diagnostic system IMPORTANT The transmission oil temperature must not exceed 45 °C/113, because the overflow pipe (1) in the oil pan is designed for this transmission oil temperature.  
17 Close oil dispenser and unscrew adapter (2) from oil pan    
18 Allow oil to drain off at a constant oil flow (arrow a) at the specified transmission oil temperature, until only a few drops exit at the drain orifice (arrow b) NOTES The engine must run at idle speed and the transmission oil temperature must not be above the specified temperature value. Otherwise too much transmission oil will escape.
IMPORTANT If, after removing the adapter (2), a constant flow of oil (arrow a) does not drain off, then transmission oil must be refilled and the transmission oil level corrected.
While doing so, ensure that the transmission oil temperature is 45 °C/113.		  
19 Replace sealing ring (5) and tighten the drain screw (3) TORQUE SPECIFICATION Oil drain screw to oil pan *BA27.10-P-1001-03D 
20 Turn off engine    
INSTALLING Install     
21.1 Install lower engine compartment paneling at bottom TRANSMISSION 724.2 in MODEL 205, 222  
TRANSMISSION 724.2 in MODEL 212 with ENGINE 276 AR61.20-P-1105LF
TRANSMISSION 724.2 in MODEL 222 AR61.20-P-1105LW
TRANSMISSION 724.2 in MODEL 205
TRANSMISSION 724.2 in MODEL 212 with ENGINE 276		 AR61.20-P-1105EW
21.2 Install lower section of rear soundproofing TRANSMISSION 724.2 in MODEL 212 with ENGINE 651  
AR94.30-P-5300EW
OIL PAN, AUTOMATIC TRANSMISSION

Number Designation TRANSMISSION 724.2
BA27.10-P-1001-03D Oil drain screw to oil pan Nm 20
COMPLETE AUTOMATIC TRANSMISSION

Number Designation TRANSMISSION 724.2
BA27.10-P-1004-04G Screw plug (thermostat element) to clutch housing Nm 20
AUTOMATIC TRANSMISSION

Number Designation TRANSMISSION 724.2
BF27.00-P-1001-01H Filling capacity Initial charge Liter 9
during oil change Liter -
Specification Automatic transmission fluids (ATF, Specification 236.15). See https://bevo.mercedes-benz.com/index.php?language_id=1
Fig 4: Identifying Adapter (724 589 00 21 00)
G09975649Courtesy of MERCEDES-BENZ USA
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